Compressed gas container with shape memory alloy pressure relief member

• US 5,255,809 A
• Filed: 05/17/1993
• Issued: 10/26/1993
• Est. Priority Date: 05/17/1993
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Ervin, Paul R., Malec, Ronald C., Porter, Alan J.
• Primary Examiner(s): MOY, JOSEPH MAN
• Application Number:
  US08/061,945
• Time in Patent Office: 162 Days
• Field of Search: 220/89.1, 220/89.2, 220/89.3, 220/201, 137/843, 137/844, 137/849, 137/852
• US Class Current: 220/89.1
• CPC Class Codes: F17C 13/123 for gas bottles, cylinders or reservoirs for tank vehicles or for railway tank wagons
• CPC Class Codes: F17C 2205/0317 fusing or melting
• CPC Class Codes: F17C 2205/0332 Safety valves or pressure relief valves
• CPC Class Codes: F17C 2205/0382 Constructional details of valves, regulators
• CPC Class Codes: F17C 2205/0394 in direct contact with the pressure vessel
• CPC Class Codes: F17C 2223/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2223/036 Very high pressure (>80 bar)
• CPC Class Codes: F17C 2260/042 Reducing risk of explosion
• CPC Class Codes: F17C 2270/0171 Trucks
• CPC Class Codes: F17C 2270/0178 Cars
• CPC Class Codes: Y10T 137/7879 Resilient material valve

Abstract

A container (10) for compressed gas with a pressure relief member (18) made from a bimorph shape memory material. The bimorph (18) is impermeable by the gas. The bimorph (18) assumes a shape which changes depending on temperature. Below a critical temperature, the bimorph (18) lies in a first (deformed) state, and reverts to a second (remembered) state thereabove. The gas is entrapped within the container (10) when the bimorph (18) assumes the first state. When pressure rises due to temperature increase above the critical temperature, gas may escape from the container (10). This is because the bimorph (18) reverts to its second state, in which a relief gas passageway is opened, thereby relieving gas pressure.

Claims

1. A container for compressed gas, the container having a body portion which entraps the gas, a neck portion in communication with the body portion, the neck portion defining a gas passageway through which the gas may escape from the container, the container having:

a pressure relief member comprising a bimorph mounted at the neck portion, the bimorph being impermeable by the gas and comprising;

a shape memory material having a shape which changes depending on temperature, such that below a critical temperature the bimorph assumes a first state and above the critical temperature the bimorph assumes a second state,

the gas being entrapped within the container when the bimorph assumes the first state,

the gas escaping through the gas passageway when the pressure thereof rises due to temperature increase above the critical temperature when the bimorph assumes the second state, thereby relieving gas pressure in the container.

2. The container of claim 1, the bimorph having:

an anchored end secured to the neck portion,

a distal end located opposite to the anchored end, and

a center section situated therebetween,

the distal end being seated on the neck portion across the gas passageway from the anchored end when the bimorph assumes its first state, so that the center section seals the gas passageway at pressures below the critical temperature.

3. The container of claim 1, the bimorph having:

an anchored end secured to the neck portion,

a distal end located opposite to the anchored end, and

a center section situated therebetween,

the distal end being spaced from the neck portion, such that the distal end and the center section define a gap between the bimorph and the neck portion when the bimorph assumes its second state, so that gas may pass through the gap and escape through the gas passageway and relieve gas pressure in the container.

4. The container of claim 1, the bimorph having:

a cup-shaped base including an outside wall which cooperates with the gas passageway when the bimorph is in its first state, the outside wall being sized such that when the bimorph assumes its second state, an outside diameter of the wall shrinks and the cup-shaped base is urged by gas pressure to move along the gas passageway past a venting port, thereby allowing gas pressure to be relieved by gas flow through the gas passageway and the venting port.

5. The container of claim 1, further including:

a throat portion located at an entry to the gas passageway;

a piston which is adapted to move axially along the gas passageway from a sealing position in which the piston is seated at the throat portion and blocks the passage of gas along the gas passageway, to a venting position in which the gas may flow through the throat portion, around the piston and along the gas passageway; and

means for biasing the piston towards the sealing position, the biasing means exerting a force which is overcome if the gas pressure rises above the acceptable level.

6. The container of claim 5, wherein the means for biasing comprises a shape memory material, the biasing means exerting a sealing force in the first state and a venting force in the second state, so that gas pressure may be relieved by a change from the first state to the second state of the bimorph or by the venting force being overcome by gas pressure in the first state of the bimorph.

7. The container of claim 6, wherein the piston comprises a shape memory material.

8. The container of claim 1 wherein the neck portion defines a plurality of gas passageways, each gas passageway having associated therewith a bimorph mounted at an associated neck portion.

9. The container of claim 1 wherein the bimorph is made from a Ni-Ti alloy.

10. The container of claim 1 wherein the bimorph is made from an Au-Cd alloy.

11. The container of claim 1 wherein the bimorph is made from a Cu-Al-Ni alloy.

12. The container of claim 1 wherein the bimorph is made from a Cu-Zn-X alloy, where X is Si, Sn or Al.

13. The container of claim 1 wherein the bimorph is made from an In-Tl alloy.

14. The container of claim 1 wherein the bimorph is made from a Ni-Al alloy.

15. The container of claim 1 wherein the bimorph is made from a Mn-Cu alloy.

16. The container of claim 1 wherein the bimorph is made from a Fe-Mn-Si alloy.

17. A container for compressed gas, the container permitting the gas to escape at an elevated temperature, the container having:

a pressure relief member comprising a bimorph made of a shape memory alloy, the bimorph being fitted proximate a gas passageway of the container;

wherein the shape memory alloy is previously made to remember a first state below a critical temperature; and

the bimorph alters its shape to a second state above the critical temperature in response to a rise in ambient temperature above the critical temperature so that a gap occurs between the bimorph and the gas passageway and gas pressure may thereby be relieved.

18. A method for providing pressure relief in a container for compressed gas, the container having a gas passageway through which the gas may escape, the method comprising the steps of:

providing a pressure relief member having a bimorph mounted proximate the gas passageway, the bimorph being impermeable by the gas;

forming the bimorph so that it may assume a first state below a critical temperature and a second state thereabove, the gas being entrapped within the container when the bimorph assumes the first state; and

selecting the material of which the bimorph is made so that at temperatures above the critical temperature, when the bimorph is in its second state, the bimorph is deflected and the gas passageway is thereby opened, such that the gas may escape through the gas passageway when the pressure thereof rises due to temperature increase above the critical temperature and gas pressure in the container may be relieved.

19. The method of claim 18 wherein the bimorph is made from a Ni-Ti alloy.

20. The method of claim 18 wherein the bimorph is made from a copper-based alloy.