Light-emitting diode array

• US 5,260,588 A
• Filed: 04/14/1992
• Issued: 11/09/1993
• Est. Priority Date: 05/21/1991
• Status: Expired due to Term

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Shibata, Naoki, Sasagawa, Teruo, Ohta, Hirokazu, Kazuno, Tadao
• Primary Examiner(s): James, Andrew J.
• Assistant Examiner(s): BOWERS, COURTNEY
• Application Number:
  US07/868,403
• Time in Patent Office: 574 Days
• Field of Search: 257/95, 257/93, 257/88, 257/623, 257/96, 372/48
• US Class Current: 257/93
• CPC Class Codes: H01L 27/153 in a repetitive configuration, e.g. LED bars
• CPC Class Codes: H01L 33/10 with a light reflecting structure, e.g. semiconductor Bragg reflector
• CPC Class Codes: H01L 33/20 with a particular shape, e.g. curved or truncated substrate

Abstract

The present invention, which is directed to a light-emitting diode array for use as the light source in optical printers and other such applications, provides improved optical efficiency and a more uniform distribution of emission intensity. The light-emitting diodes are formed as reverse mesas with a mirrored sloping surface that reflects light in the direction of the light emitting surface of the diode. This improves the emission efficiency of each diode. In addition, this also increases the light output from the edge portions of light-emitting surfaces of the diodes so as to produce a more uniform distribution of light output from the light-emitting diodes.

Claims

1. A light-emitting diode comprising:

a substrate having a pair of opposed surfaces;

an active layer of a semiconductor material on one of the surfaces of the substrate, said active layer being capable of having light generated therein;

a reverse mesa formed in said active layer having a pair of opposed inwardly sloping surfaces which are at an angle of 45°

with respect to the active layer, such surfaces being capable of reflecting light directed thereto through the active layer to an emitting surface of the diode.

2. An array of light-emitting diodes comprising:

a substrate of a semiconductor material having a pair of opposed surfaces;

a plurality of spaced reverse mesas on one of the surfaces of the substrate, each of the mesas being a light-emitting diode and comprising;

an active layer of a semiconductor material which is capable of generating light therein; and

a pair of opposed inwardly sloping surfaces which are at an angle of 45°

with respect to the active layer and extend across the active layer, such surfaces being capable of reflecting light directed thereto through the active layer to an emitting surface of the mesa.

3. The array of claim 2 in which each of the arrays further comprises a first layer of a semiconductor material of one conductivity type on the one surface of the substrate and a second layer of a semiconductor material of the opposite conductivity type on the first layer and forming the active layer, each of the mesas includes the second layer and a portion of the first layer with the sloping surfaces of the mesas extending across the junction between the first and second layers.

4. The array of claim 3 in which the substrate and each of the layers is of a group III-V semiconductor material or an alloy thereof.

5. The array of claim 4 in which the first and second layers are of the same semiconductor material.

6. The array of claim 5 in which the second layer is a diffused region in the first layer.

7. The array of claim 3 further comprising a conductive electrode on a portion of the second layer of each mesa and a conductive electrode on the other surface of the substrate.

8. The array of claim 3 further comprising a third layer of a semiconductor material of the opposite conductivity type on the second layer of each mesa.

9. The array of claim 8 further comprising a conductive electrode on a portion of each of the third layers of each mesa and a conductive electrode on the other surface of the substrate.