Dynamic volumetric instrument gauge

• US 5,261,274 A
• Filed: 05/25/1990
• Issued: 11/16/1993
• Est. Priority Date: 05/25/1990
• Status: Expired due to Fees

• Current Assignee: Daniel M. Nemirow
• Original Assignee: Daniel M. Nemirow
• Inventors: Nemirow, Daniel M.
• Primary Examiner(s): YASICH, DANIEL
• Application Number:
  US07/528,921
• Time in Patent Office: 1,271 Days
• Field of Search: 73/149, 73/290 V, 73/290 R, 73/597, 73/659, 73/579, 73/581, 73/592, 73/580, 364/178, 364/179, 364/562, 364/571, 364/509, 340/618, 340/621, 367/908, 367/902, 324/633, 324/634, 324/635
• US Class Current: 73/149
• CPC Class Codes: G01F 17/00 Methods or apparatus for determining the capacity of containers or cavities, or the volume of solid bodies measuring linear dimensions to determine volume G01B
• CPC Class Codes: G01F 23/2966 making use of acoustical resonance or standing waves
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: Y10S 367/908 Material level detection, e.g. liquid level

Abstract

This instrument contains a transducer and a sensor that are mounted on the exterior surface of a liquid container or tank. The transducer is tuned by electronic signals to the mechanical resonant frequency of the liquid container or tank. The sensor converts the mechanical vibrations into dynamic electrical signals using electronic components. A phase detector and feedback circuitry force the transducer to track the resonant frequency of the tank as liquid is removed from the tank. The signal output of the feedback control circuitry is converted to display the amount of liquid remaining in the tank. The resonant frequency of the liquid container is a measure of the total mass of the container. This includes the tare weight of the container plus the weight of the liquid in the tank. The tare weight of the tank is a constant. The stiffness of the tank can be considered a constant. The dampening coefficient changes do not adversely effect the accuracy requirements of the instrument. Therefore, the change in resonant frequency of the tank as liquid is removed is nonlinear, but is an analytic function of the liquid remaining in the tank. Zero and span adjustments eliminate the effect of the constants and permit one design to satisfy many requirements. At resonance the amplitude response of the tank is much larger than the noise of the environment. As the intelligence of the instrument to interpret changes in liquid volume is a function of frequency, this adds to the noise immunity. The nonlinear dynamic response of the instrument is an asset in the use of this gauge for fuel tanks and other applications.

Claims

1. An instrument for measuring the volume of an incompressible fluid in at least one liquid container or tank, comprising:

means for vibrating the tank at its structural resonant frequency as a function of the mass of the liquid in the tank;

means for measuring the dynamic structural resonant frequency of the tank and liquid load;

means for producing dynamic electrical resonance signals indicative of said structural resonant frequency and for filtering out noise frequencies;

means for translating said dynamic electrical resonance signals into signals indicative of the liquid volume in said tank; and

means electrically connected to said translating means for displaying the volume of said liquid in said tank in response to said volume indicating signals;

whereby the volume of liquid remaining in the tank is displayed on said display with an accuracy that is immune to acoustic noise and an accuracy that increases as the tank becomes more empty.

2. An instrument as defined in claim 1, further comprising:

filter means in said translating means for filtering noise components from said measurement means to provide such additional noise immunity as may be required;

whereby, said instrument is insensitive to noise in a high vibration environment.

3. An instrument as defined in claim 1, especially adapted for measuring the volume of liquid in multiple tanks, comprising:

multiplexer means for addressing, transmitting, and receiving dynamic data to or from said transducer and said measuring means;

data acquisition means for translating said dynamic signals from said measurement means into digital format, under software control;

digital signal processing means for performing mathematical operations under computer control in real time to convert said digital signals into a volumetric measure of the liquid remaining in each tank.

4. An instrument, as defined in claim 1, further comprising;

means for converting the output of the voltage to frequency converter to a full scale adjusted direct current output signal;

means for filtering, inverting and zero adjusting said direct current signal; and

an analog display in said display means connected to said means for filtering for displaying the liquid volume remaining in the tank as indicated by said direct current signal;

whereby said analog display provides a volumetric display of the volume of liquid in said tank with exponentially increased accuracy for low liquid volumes.

5. A gauge as defined in claim 1 further comprising:

means for tracking the resonant frequency and controlling the dynamic excitation of the tank, as the liquid volume changes, by feedback control components.

6. An instrument as defined in claim 1, wherein;

said vibrating means includes a transducer adapted to excite the tank at its resonant frequency, said transducer being installed on the exterior surface of the tank out of physical contact with the liquid and the interior of said tank; and

said measurement means includes a sensor, also installed on the exterior surface of said tank out of physical contact with the liquid and the interior of said tank;

whereby, said instrument is safe for the volumetric measurement of volatile or hazardous in the tank.

7. A method of measuring the liquid volume in a tank, comprising:

subjecting said tank, loaded with liquid, to periodic mechanical impulses to cause said tank to vibrate at its structural resonant frequency;

measuring the amplitude of said structural resonant vibrations;

translating said vibrations at said structural resonant frequency into signals which are in an analytic inverse exponential relationship to the quantity of liquid remaining in the tank; and

displaying said liquid volume on a liquid volume indicator;

whereby said display of said liquid volume becomes increasingly accurate as said tank empties.

8. A method as defined in claim 7, further comprising:

automatically annunciating an alarm when the liquid quantity drops below a certain predetermined level.

9. A method as defined in claim 7, further comprising:

detecting with alarm instrumentation vibrations sensed by said sensor that are outside a normal signature frequency of the application or controls.

10. A method as defined in claim 7, further comprising:

simultaneously receiving data from two engines and two tanks under control of bidirectional multiplexers

selecting, monitoring, and displaying two parameters simultaneously with one momentary contact switch.

11. A method as claimed in claim 7, further comprising:

subjecting said tank to periodic mechanical impulses;

adjusting the frequency of said impulses until said tank vibrates at its resonant frequency.

12. A method as defined in claim 7, further comprising:

operating a transducer driver and associated impulse generating components to vibrate said tank outside of a resonant frequency control loop;

using a signal amplifier and a sample and hold component to translate said signals, and controlling the operation of said sensor amplifier and sample and hold component using inhibit logic;

comparing transient response output of said sensor with a frequency to voltage converter during a hold period in a phase lock loop component.

13. A method as defined in claim 7, further comprising:

translating the frequency output of said frequency to voltage converter by a tone decoder into a display of liquid remaining in the tank.

14. A method as defined in claim 13, further comprising:

controlling the logic circuitry in said tone decoder circuitry with an output from a tachometer to annunciate proper alarms;

whereby vibrations which are a function of an engine rpm can be accounted for in determining when an alarm should sound.

15. A method as defined in claim 14, further comprising:

detecting vibrations, emitted by a vessel in which said tank is mounted, that alarm fish; and

annunciating an alarm signal on a fish alarm annunciator when the vessel emits vibrations into the water that alarm fish.

16. An instrumented liquid holding tank for holding liquid and producing signals indicative of the liquid volume in said tank, comprising:

a tank made of stiff and rigid material, said tank having an interior wherein said liquid is contained, and an exterior surface;

a transducer and a sensor mounted on said exterior surface of said tank;

said transducer being responsive to driving signals to vibrate said tank at its structural resonant frequency; and

said sensor producing signals indicative of the structural resonant frequency of said tank when vibrated by said transducer;

whereby said sensor signals may be translated into signals which are in an analytic inverse exponential relationship to the liquid volume in said tank, and displayed on a display to show the liquid volume remaining in said tank, and said display of said liquid volume becomes increasingly accurate as said tank empties.