Projector ceiling lift

• US 5,261,645 A
• Filed: 09/30/1991
• Issued: 11/16/1993
• Est. Priority Date: 07/31/1989
• Status: Expired due to Term

• Current Assignee: Safety Lock & LIFT Limited
• Original Assignee: Safety Lock & LIFT Limited
• Inventors: Huffman, Charles E.
• Primary Examiner(s): MATECKI, KATHERINE A
• Application Number:
  US07/768,033
• Time in Patent Office: 778 Days
• Field of Search: 248/277, 248/329, 248/324, 182/236, 182/239, 312/21, 312/22, 312/23, 312/247, 312/27, 312/273, 254/267, 254/362
• US Class Current: 254/267
• CPC Class Codes: E04B 9/003 with movable parts, e.g. pivoting panels, access doors
• CPC Class Codes: E04B 9/006 with means for hanging lighting fixtures or other appliances to the framework of the ceiling
• CPC Class Codes: F21S 8/028 being retractable, i.e. having two fixed positions, one recessed, e.g. in a wall, floor or ceiling, and one extended when in use
• CPC Class Codes: F21V 21/04 Recessed bases
• CPC Class Codes: F21V 21/24 Lazy-tongs
• CPC Class Codes: F21V 21/36 Hoisting or lowering devices, e.g. for maintenance
• CPC Class Codes: G03B 21/145 Housing details, e.g. position adjustments thereof

Abstract

A remote control, ceiling mounted lifting device is provided for concealing, supporting and providing floor level access to audio visual objects such as color video/data projectors. The overall height of the lifting device is extremely shallow to allow the device to be mounted and concealed within the ceiling clearance area. The device has an outer frame with an open inner section. A support carriage is provided which is sized to fit and nest with the open inner section of the support framework. The carriage has an inverted U-shaped structure which allows the projector to be recessed upwardly within the confines of the carriage. A scissor-like stabilizer mechanism is mounted on each side of the carriage and support structure. These stabilizer mechanisms are located on the outer edges of the device to minimize the overall height of the device. This double linkage mechanism stabilizes the carriage during movement and use and yet allows the projector to be recessed within the ceiling structure when the carriage is retracted. Cable supports on either side of the carriage are mounted to a motor driven cable drum assembly which is laterally positioned at the top of the support structure. The drum mechanism is positioned to substantially align with the center of gravity of the loaded carriage. An emergency locking brake assembly is provided in conjunction with the cable drum to prevent the carriage from dropping in an emergency situation. A low voltage remote control system which can use infra-red sensors for signal transmission is used for controlling the operation of the lifting device.

Claims

1. An improved lifting device for suspending and concealing a visual aid projector from within a ceiling structure of an enclosure, said enclosure having a ceiling surface below said ceiling structure and a floor or support surface spaced downwardly from said ceiling surface, said lifting device being capable of being raised and concealed within said ceiling structure and lowered to a position near the floor surface so that the projector can be easily installed, said lifting device being capable of installation and concealment within a minimal overhead clearance available within the ceiling structure, the lifting device comprising:

a) support framework means having means for attaching the framework means to said ceiling structure whereby the entire lifting device is concealed within said ceiling structure when in a raised position;

b) carriage structure means having a means for mounting said projector in at least a partially recessed position within said carriage structure means;

c) cable drum means mounted on said support framework means and having at least one cable extending from said cable drum means to said carriage structure means so as to support the carriage structure means, said cable drum means including a drive means to controllably rotate the drum means to lower or raise the cable and the carriage structure means between a lowered position near the floor of said enclosure to a raised position whereby the carriage structure means is positioned above said ceiling surface whereby it is concealed within said ceiling structure;

d) stabilizing means mounted between said support framework means and said carriage structure means to restrict the lateral movement of the carriage means when the carriage means and projector are suspended in an intermediate position between said raised and lowered positions, said stabilizing means being arranged to allow the support and carriage means to be closely coupled in the raised position to minimize the overall height of the lifting device; and

e) said cable drum means further includes a drum locking means for arresting the rotation of the cable drum means when the cable drum means rotates uncontrollably in a lowering direction.

2. A lifting device as defined in claim 1 wherein said support framework means has at least two side rails and two cross members which are attached together near their ends to form a rectangular frame, and said cable drum means is mounted between said side rails at a point which is intermediate to the overall length of each of the side rails.

3. A lifting device as defined in claim 2 wherein said side rails are of equal length and said cross members are of equal length.

4. A lifting device as defined in claim 1 wherein the carriage structure means includes two side members of approximately equal length, and a projector mounting means is arranged to be connected to and straddle between said side members, said mounting means having an inverted U-shaped configuration whereby the projector can be mounted partially recessed between and above the side members.

5. A lifting device as defined in claim 4 wherein said stabilizing means includes a pair of scissor-like linkage mechanisms which are mounted on each side of the carriage structure means to a side member, said support framework means having two side rails of equal length and two cross members of equal length, said side rails and cross member being attached near their ends to form a rectangular frame, said pair of scissor-like linkage mechanisms being also attached to the side rails of said support framework means whereby the linkage mechanisms will extend and retract according to the lowering and raising of said carriage support means whereby the carriage structure means will be stabilized to prevent lateral movement while the carriage structure means is moving or suspended in a fixed position.

6. A lifting device as defined in claim 1 wherein the cable drum means includes an elongated cable drum, a pair of cables are each wrapped around said cable drum with one end of each of the cables attached directly to said carriage structure means to provide additional support for raising and lowering the carriage structure and projector.

7. A lifting device as defined in claim 6 wherein said pair of cable ends is formed by threading a single continuous cable over said elongated cable drum with the cable ends extending from the same side of said drum, and a cable clamp is mounted near the midpoint of the said cable drum to fixedly secure the center portion of the cable to said drum.

8. A lifting device a defined in claim 1 wherein the drive means for said cable drum means includes a reversible electric motor which further includes a direct drive means connected to said cable drum means to raise and lower the carriage structure means.

9. A lifting device a defined in claim 8 wherein the direct drive means connected between said motor and cable drum means is a chain drive assembly including a drive chain and a pair of sprocket wheels, said sprocket wheels being mounted on said cable drive means and said electric motor whereby the drive chain directly interconnects the cable drive means and motor.

10. A lifting device as defined in claim 1 which further includes an electrical control means for controlling the rotational direction of the drive means to controllably raise and lower the carriage structure means as desired.

11. A lifting device as defined in claim 10 wherein a plurality of control relays are included for sequentially controlling rotational direction of the motor and drive means.

12. A lifting device as defined in claim 11 wherein said control means further includes a remote control switch means whereby the movement of the carriage structure means and projector can be controlled from a position remote from said support framework means.

13. A lifting device as defined in claim 11 wherein the control means includes a plurality of limit switches which are strategically positioned with respect to said stabilizing means whereby when the stabilizing means has reached the raised position or the lowered position the drive means will be disengaged.

14. A lifting device as defined in claim 13 wherein one of said limit switches can be adjustably positioned with respect to said stabilizing means to disengage the drive means when the carriage structure means reaches a desired intermediate position for using said visual aid projector.

15. A lifting device as defined in claim 1 wherein said drum safety lock includes an arm pivotally biased in a direction towards the surface of said cable drum means and said cable drum means includes a rigid stop means fixedly attached to said drum means, said rigid stop means and being positioned so that when the rotation of said drum means exceeds a predetermined speed the locking arm means will be moved into engagement with said drum stop means whereby the rotation of said drum means will be immediately arrested and rigidly hold the drum means to prevent further lowering of the projector.

16. A drum safety lock for use in conjunction with a drum type lifting device, said lifting device having a support framework and a carriage structure for supporting an object, the drum type lifting device being mounted on said support framework and connected to the carriage structure by a flexible connecting means, said locking device is arranged to arrest the uncontrolled rotation of the drum and flexible connecting means which can cause the carriage structure to move downward at a speed exceeding a predetermined limit, the drum safety lock comprising:

a) a rotating drum, said rotating drum having a flexible connecting means expending between said rotating drum and a carriage structure of said lifting device, said drum being arranged to rotate so as to extend or retract said carriage structure of said lifting device;

b) a mechanical stop fixedly attached to the surface of said drum;

d) an elongated pivotal locking arm suitably mounted to a support framework adjacent to said rotating drum, the pivot for said locking arm being arranged closest to a first end of said locking arm whereby the opposite end will be biased by gravity in a downward direction, holding means being arranged to hold the opposite biased end of the locking arm in a raised position during normal operation and release the arm when the drum rotational speed exceeds a predetermined limit to contact the mechanical stop to immediately stop and hold the drum to prevent further lowering of the lifting device.

17. A drum lock as defined in claim 16 wherein the holding means includes a solenoid and the first end of said locking arm is connected to the solenoid whereby when the solenoid is energized the drum lock is held in a raised position, and the end of the locking arm and said drum stop means are beveled at an acute angle which is substantially equal to each other whereby when the solenoid is deenergized and the locking arm is released the locking arm engages the stop means and the locking arm will be wedged against the surface of said drum to provide positive contact to hold the elements in position.

18. A drum lock as defined in claim 16 wherein the biased opposite end of said locking arm includes a deflecting means arranged at an acute angle to the longitudinal axis of the arm, and the drum stop means includes a pivotally mounted pawl attached to said stop means whereby when the rotational speed of the drum exceeds a predetermined limit the pawl will pivot outward from the drum so that it will engage a deflector means causing the end of the locking arm to move into engagement with the drum stop means.

19. A drum safety locking device for use in conjunction with a drum type lifting device wherein a cable is threaded over the surface of the drum for raising or lowering an object at a controlled rate, the drum safety lock device comprising:

a) a drum stop means fixedly attached to the surface of the drum;

b) a locking arm pivotally attached to a suitable support means and positioned so that an end of the locking arm can engage and contact said drum stop means;

c) said locking arm being pivotally mounted at a point closer to a first end so that a longer second end will be biased in a downward direction by gravity; and

d) solenoid means attached to the first end of said locking arm so that when said solenoid is energized the longer second end of said locking arm will be held in a raised position whereby the drum stop means can rotate without contacting the end of said locking arm and when the solenoid means is deenergized the locking arm will drop and contact the drum stop means to prevent the drum from rotating in the lowering direction.

20. A drum safety locking device as defined in claim 19 wherein the drum stop means includes a pawl pivotally mounted to said stop means, the pawl pivot being offset to allow one end of the pawl to be biased by gravity in a position against the surface of the drum and a deflector means mounted on the side of said locking arm means, said pawl and deflector means being arranged so that said pawl will contact the deflector means when the rotational speed of the drum exceeds a predetermined limit causing the locking arm to be forcibly moved into contact with said drum stop means whereby the downward rotational movement of said drum will be immediately arrested.

21. A drum safety locking device as defined in claim 19 wherein the second end of said locking arm and a face of the drum stop means which contacts the arm is beveled at an acute angle whereby the contacting of the arm with the stop means will cause the arm to be forced toward the surface of the drum to secure the contact between the two components to securely arrest the rotational movement of the drum downward.

22. An improved lifting device for suspending and concealing an object from within a ceiling structure of an enclosure, the lifting device comprising:

a) support framework means including means for mounting the framework means within the ceiling structure whereby the lifting device will be completely concealed when in a raised position;

b) carriage structure means including an object mounting means whereby the object is at least partially recessed within said carriage structure means;

c) drum means mounted on said support framework means having the end of at least one flexible connecting means attached between said drum means and said carriage structure means so as to support the carriage structure means from said support framework means, said drum means includes a drive means to controllably rotate the drum means to move the carriage means between a lowered position where the object can be mounted on said carriage structure means and a raised position wherein the carriage means is in a nested position within said support framework means;

d) stabilizing means mounted between the support framework means and the carriage structure means to restrict lateral movement of the carriage means when the carriage means and object are suspended in a position between said lowered position and said raised position, said stabilizing means being arranged to allow the support framework and carriage means to be closely coupled in the raised position to minimize the overall height of the lifting device; and

e) said drum means includes a drum safety lock means which is capable of stopping the rotation of the drum means in one direction and holding the drum means in a fixed position to prevent the carriage support means from being uncontrollably lowered upon failure of said drive means.

23. An improved lifting device for suspending from and concealing an object within a ceiling structure of an enclosure, the lifting device comprising:

a) support framework means including means for mounting the framework means within the ceiling structure whereby the lifting device will be completely concealed when in a raised position;

b) carriage structure means including an object mounting means whereby the object is at least partially recessed within said carriage structure means;

c) cable drum means mounted on said support framework means having the end of at least one cable attached to said carriage structure means so as to support the carriage structure means from said support framework means, said cable drum means includes a drive means to controllably rotate the cable drum means to lower or raise the carriage structure means between a lowered position where the object can be mounted on said carriage structure means and a raised position wherein the carriage means is in a nested position within said support framework means;

d) stabilizing means mounted between the support framework means and the carriage structure means to restrict lateral movement of the carriage means when the carriage means and the object are suspended in a position between said lowered position and said raised position, said stabilizing means being arranged to allow the support and carriage means to be closely coupled in the raised position to minimize the overall height of the lifting device;

e) said carriage structure means includes a pair of spaced parallel side members and said object mounting means is an inverted U-shaped bracket connected between said side members, said U-shaped bracket being adapted to mount and support the object whereby the object will be at least partially recessed between and above the side members of said carriage structure means; and

f) said cable drive means includes a drum safety lock means which is capable of stopping the rotation of the drum means and holding the drum means in a fixed position to prevent the carriage support means from being uncontrollably lowered upon failure of said drive means.