Protection circuit in inverter for refrigerators

• US 5,262,704 A
• Filed: 11/02/1992
• Issued: 11/16/1993
• Est. Priority Date: 03/05/1991
• Status: Expired due to Fees

• Current Assignee: Tecumseh Products Company
• Original Assignee: Tecumseh Products Company
• Inventors: Farr, James B.
• Primary Examiner(s): Wysocki, Jonathan
• Application Number:
  US07/970,990
• Time in Patent Office: 379 Days
• Field of Search: 318/434, 318/798-806, 388/903, 388/934, 361/23, 361/24, 361/22, 361/29, 361/30, 361/31, 361/33, 361/94, 361/103, 323/282, 307/64-68, 307/80, 307/82, 363/50, 363/55, 363/56
• US Class Current: 318/434
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02H 7/122 for inverters, i.e. dc/ac converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

The present invention is an inverter for a portable refrigerator. The inverter includes a square wave generator operable by a DC voltage source. A timer is also included which, in conjunction with the square wave generator, provides a multiple phase waveform for operating a compressor motor. For conventional three winding compressor motors, the inverter provides a six-step waveform for operation of the portable refrigerator. The inverter can also drive the motor using either a first or second DC voltage level, by minor changes in the inverter and using either a wye or delta winding configuration. The inverter also includes a protection circuit which protects against locked rotor and overload current conditions, as well as a shut-off circuit to guard against operating at low speeds and completely draining the battery.

Claims

1. A refrigerator adapted to be connected to a source of DC voltage, said refrigerator comprising:

a housing;

a compressor disposed within said housing;

a motor operably connected to said compressor; and

inverter means for driving said motor, said inverter means adapted to be coupled to the DC voltage source and including means for generating a multiple phase AC output from the DC voltage source and means for providing said multiple phase AC output to said motor, said inverter means further including timing means for regulating the frequency of said generating means, said timing means causing said multiple phase AC output to be at a frequency which is proportional to the voltage level of the DC voltage source, said generating means being responsive to said timing means so that changes in the voltage level of the DC voltage source change the frequency of said multiple phase AC output, said inverter means further including means for minimizing the time delay in starting operation of said inverter when DC voltage is supplied.

2. The refrigerator of claim 1 wherein said motor includes three windings adapted to be arranged in one of a wye configuration and a delta configuration, said inverter means is adapted to drive said three windings arranged in said wye configuration when the DC voltage source provides a first predetermined voltage level, and said inverter means is adapted to drive said three windings arranged in said delta configuration when the DC voltage source provides a second predetermined voltage level.

3. The refrigerator of claim 1 wherein said inverter means includes means for detecting current exceeding run current and allowing said inverter means to supply said motor with power at full voltage without current limitation for a predetermined time period, said current detecting means shutting down said inverter means if current exceeding run current is detected for longer than said predetermined time period whereby a locked rotor condition is detected.

4. The refrigerator of claim 1 wherein said inverter means includes means for detecting overload current and de-energizing said inverter means when said overload current is detected.

5. The refrigerator of claim 1 wherein said inverter means includes a protection circuit which de-energizes said inverter means when overload current is detected and which de-energizes said inverter means when current exceeding run current occurs for longer than a predetermined time period.

6. The refrigerator of claim 5 wherein said inverter means includes a plurality of power transistors, said protection circuit including turn-off means for turning off said power transistors, said turn-off means responsive to said protecting circuit and arranged to turn off each of said power transistors when said protection circuit de-energizes said inverter means.

7. The refrigerator of claim 6 wherein said protection circuit is coupled to said power transistors and provides voltage signals which are proportional to the current in said power transistors.

8. The refrigerator of claim 7 further comprising gating means for de-energizing said inverter means, said gating means receiving said voltage signals from said protection circuit and de-energizing said inverter means when the detected current exceeds run current for longer than a predetermined time period.

9. The refrigerator of claim 8 wherein said gating means de-energizes said inverter means when the detected current is an overload current.

10. The refrigerator of claim 6 wherein said protection circuit is coupled to gates of a portion of said power transistors and said turn-off means provides a turn-off path for the gates of said portion of said power transistors.

11. The refrigerator of claim 1 wherein said inverter means includes a timer and a multiple phase wave generator.

12. The portable refrigerator of claim 1 further comprising cut off means for stopping said inverter means when said cut off means determines that the DC voltage source falls below a predetermined voltage.

13. The refrigerator of claim 12 wherein said cut off means includes means for automatically reactivating said inverter means.

14. The refrigerator of claim 13 wherein said cut off means includes a timer for activating said automatically reactivating means of said inverter periodically after predetermined intervals of time.

15. The refrigerator of claim 1 wherein said inverter means includes a plurality of power transistors and means for driving said power transistors, said driving means coupled to said generating means.

16. The refrigerator of claim 15 wherein said generating means produces a plurality of signals, and said driving means includes means for decoding said signals and selectively actuating said power transistors.

17. A refrigerator adapted to be connected either to a first source of DC voltage which provides a first voltage, or to a second source of DC voltage which provides a second voltage, said refrigerator comprising:

a compressor;

a motor operably connected to said compressor, said motor including three windings capable of being arranged in a delta or a wye configuration; and

inverter means for driving said motor, said inverter means adapted to be coupled either to the first or second DC voltage source and including means for generating a multiple phase AC output from the coupled DC voltage source and means for regulating said multiple phase AC output to said windings, said inverter means including means for converting said inverter means between first and second arrangements, said converting means includes a power regulating circuit for providing power to said first arrangement of said inverter means when said inverter means is coupled to the first DC voltage source and said motor is arranged in said delta configuration, said power regulating circuit also for providing power to said second arrangement of said inverter means when said inverter means is coupled to the second DC voltage source and said motor is arranged in said wye configuration;

said power regulating circuit including first voltage control means for controlling the voltage supplied to said first arrangement, said first voltage control means including first clipping means for limiting the voltage supplied to said inverter means to a first predetermined voltage level and resistance means for limiting the amount of power delivered to said generating means;

said power regulating circuit including second storage control means for controlling the voltage supplied to said second arrangement, said second voltage control means being removably connected to said power regulating circuit and including second clipping means for limiting the voltage supplied to said inverter means to a second predetermined voltage level and means for disconnecting said resistance means from said power regulating circuit.

18. The refrigerator of claim 17 wherein said inverter means includes a sensor wire, said converting means includes means for changing said sensor wire from a first resistance in said first arrangement of said inverter means to a second resistance in said second arrangement of said inverter means.

19. The refrigerator of claim 17 wherein said converting means includes jumpers which are selectively coupled within said inverter for forming said first and second arrangements.

20. The refrigerator of claim 17 wherein said inverter means includes means for detecting a current exceeding run current and allowing said inverter means to supply said motor with power at full voltage without current limitation for a predetermined time period, said current detecting means shutting down said inverter means if current exceeding run current is detected for longer than said predetermined time period whereby a locked rotor condition is detected.

21. The refrigerator of claim 17 wherein said inverter means includes means for detecting overload current and de-energizing said inverter means when said overload current is detected.

22. The refrigerator of claim 17 wherein said inverter means includes a protection circuit which de-energizes said inverter means when overload current is detected and which de-energizes said inverter means when current exceeding run current occurs for longer than a predetermined time period.

23. The refrigerator of claim 22 wherein said inverter means includes a plurality of power transistors, said protection circuit including turn-off means for turning off said power transistors, said turn-off means responsive to said protection circuit and arranged to turn off each of said power transistors when said protection circuit de-energizes said inverter means.

24. The refrigerator of claim 22 wherein said protection circuit is coupled to said power transistors and provides voltage signals which are proportional to the current in said power transistors.

25. The refrigerator of claim 24 further comprising gating means for de-energizing said inverter means, said gating means receiving said voltage signals from said protection circuit and de-energizing said inverter means when the detected current exceeds run current for longer than a predetermined time period.

26. The refrigerator of claim 25 wherein said gating means de-energizes said inverter means when the detected current is an overload current.

27. The refrigerator of claim 20 wherein said protection circuit is coupled to gates of a portion of said power transistors and said turn-off means provides a turn-off path for the gates of said portion of said power transistors.

28. A refrigerator comprising:

a housing;

a compressor disposed within said housing;

a motor operably connected to said compressor;

a power supply means for providing DC voltage;

inverter means for receiving said DC voltage and driving said motor, said inverter means including means for generating a multiple phase AC output from said DC voltage and means for providing said multiple phase AC output to said motor, said inverter means further including timing means for regulating the frequency of said generating means, said timing means causing said multiple phase AC output to be at a frequency which is proportional to the voltage level of said DC voltage, said generating means being responsive to said timing means so that changes in the voltage level of said power supply means change the frequency of said multiple phase AC output; and

cut off means for stopping said inverter when said cut off means determines that said DC voltage falls below a predetermined voltage, said cut off means including a Zener diode having a predetermined voltage threshold, a switching means connected to said Zener diode, and a means for de-energizing said multiple phase AC output providing means, said Zener diode being coupled to said power supply means, said power supply means normally providing a DC voltage which exceeds said predetermined voltage threshold of said Zener diode, said switching means being triggered by an absence of voltage apparent at said Zener diode and activating said de-energizing means when said DC voltage falls below said predetermined threshold to thereby turn off said inverter means.

29. The refrigerator of claim 28 wherein said generating means generates a six-step drive waveform to provide a three-phase AC output voltage.

30. The refrigerator of claim 28 wherein said motor includes three windings adapted to be arranged in one of a wye configuration and a delta configuration, said inverter means is adapted to drive said three windings arranged in said wye configuration when said power supply means provides said DC voltage at a first predetermined voltage level, and said inverter means is adapted to drive said three windings arranged in said delta configuration when said power supply means provides DC voltage at a second predetermined voltage level.

31. The refrigerator of claim 28 wherein said cut off means includes means for automatically reactivating said inverter.

32. The refrigerator of claim 28 wherein said power supply comprises a battery.

33. The refrigerator of claim 28 wherein said inverter means includes means for detecting a current exceeding run current and allowing said inverter means to supply said motor with power at full voltage without current limitation for a predetermined time period, said current detecting means shutting down said inverter means if current exceeding run current is detected for longer than said predetermined time period whereby a locked rotor condition is detected.

34. The refrigerator of claim 28 wherein said inverter means includes means for detecting overload current and de-energizing said inverter means when said overload current is detected.

35. The refrigerator of claim 28 wherein said inverter means includes a protection circuit which de-energizes said inverter means when overload current is detected and which de-energizes said inverter means when the current exceeding run current occurs for longer than a predetermined time period.

36. The refrigerator of claim 35 said inverter means includes a plurality of power transistors, said protection circuit including turn-off means for turning off said power transistors, said turn-off means responsive to said protection circuit and arranged to turn off each of said power transistors when said protection circuit de-energizes said inverter means.

37. The refrigerator of claim 36 wherein said protection circuit is coupled to said power transistors and provides voltage signals which are proportional to the current in said power transistors.

38. The refrigerator of claim 37 further comprising gating means for de-energizing said inverter means, said gating means receiving said voltage signals from said protection circuit and de-energizing said inverter means when the detected current exceeds run current for longer than a predetermined time period.

39. The refrigerator of claim 38 wherein said gating means de-energizes said inverter means when the detected current is an overload current.

40. The refrigerator of claim 36 wherein said protection circuit is coupled to gates of a portion of said power transistors and said turn-off means provides a turn-off path for the gates of said portion of said power transistors.

41. The refrigerator of claim 28 wherein said inverter means includes means for minimizing the time delay in starting operation of said inverter means when said DC voltage is supplied.

42. The refrigerator of claim 28 wherein said inverter means includes a plurality of power transistors and means for driving said power transistors, said driving means coupled to said generating means.

43. The refrigerator of claim 42 wherein said generating means produces a plurality of signals, and said driving means includes means for decoding said signals and selectively actuating said power transistors.