Film changer having film-receiving, nondriven cassette with spiral-shaped guide plate

• US 5,263,077 A
• Filed: 04/26/1991
• Issued: 11/16/1993
• Est. Priority Date: 11/15/1988
• Status: Expired due to Fees

• Current Assignee: Medrad Incorporated (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Fazi, Bruno Jr., Havrill, Joseph B., Cowan, Kevin P., Reilly, David M., Lewandowski, Stanley R.
• Primary Examiner(s): Church, Craig E.
• Application Number:
  US07/691,966
• Time in Patent Office: 935 Days
• Field of Search: 378/173
• US Class Current: 378/173
• CPC Class Codes: G03B 42/045 apparatus for loading or unloading the holders

Abstract

An x-ray film changer includes a removably mounted, passive-type cassette having no film driving mechanism and comprising a film-receiving spiral guide plate extending within the cassette in excess of one and one-half 360° turns. The cassette further comprises an anvil bar for reverse bending of the guide plate when the cassette is opened, to facilitate film removal, a light-blocking gate which uncovers a film feed-in slot in response to mounting of the cassette on a film exposure device, and a combination carrying handle-latch mechanism. The film changer further includes a tachometer generator-timing circuit delay system for varying the lead time of a firing command to an x-ray generator in response to the speed of an approaching film, a transversely extending, pivotable film stop-and-orienting bar synchronized with film clamping and feed mechanisms, a film anti-bounce mechanism an indicia printing mechanism having a liquid crystal display with a backlighted electroluminescent panel, and film feed sensors for detecting film misfeeds and an unacceptable number of film "short feed" conditions in a film sequence.

Claims

1. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device and comprising a film feed-in slot and a coil-shaped guide means so that film feeding through the feed-in slot and along interior surfaces of the guide means assumes a configuration corresponding to that of the guide means;

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette through the film feed-in slot after a film exposure operation;

light-blocking means movably mounted on the cassette for preventing light from entering the cassette through the film feed-in slot;

projecting supporting-and-alignment means on one of the film exposure device or the cassette and snugly receivable in corresponding supporting-and-alignment slot means in the other of the film exposure device or the cassette; and

moving means on the film exposure device for engaging and moving the light-blocking means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device so that the supporting and alignment means is located in the supporting-and-alignment slot means.

2. The medical x-ray film processing device as recited in claim 1, which further comprises:

resilient means on the cassette for biasing the light-blocking means into covering relationship with respect to the film feed-in slot.

3. The medical x-ray film processing device as recited in claim 1, wherein the coil-shaped guide means extends in a spiral path in excess of one 360°

turn and has an inner end with a radially inward-directed film stop.

4. The medical x-ray film processing device as recited in claim 1, wherein the coil-shaped guide means extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

5. A cassette for receiving successively exposed films from an x-ray film exposure device, which comprises:

a housing having an access opening for removing films from the cassette and having a film-receiving feed-in portion;

guide means disposed in the cassette and having arcuate interior surface means for guiding films fed into the cassette, the arcuate interior surface means forming an inwardly facing, smooth and essentially continuous coil-shaped configuration having an outer open end and an inner end, such that an initial film fed into the open end of the coil-shaped configuration and fed along the arcuate interior surface means of the guide means assumes a configuration corresponding to that of the surface means and subsequently received films each nest in coiled relationship inside a respective previously received film, to facilitate storage of the films; and

an access cover for the access opening of the housing, the access cover having a first end pivotably mounted on the housing and having a second end which opens upon pivoting of the cover, and the guide means having an entrance end fixed to the cover so that opening of the cover exposes an interior portion of the guide means for removal of film therefrom.

6. The cassette as recited in claim 5, which further comprises:

anvil bar means for engaging the guide means and causing reverse-bending of the guide means when the cover is moved to an open position.

7. The cassette as recited in claim 5, which further comprises:

light-blocking means movably mounted on the housing for preventing light from entering the cassette through a film feed-in slot, the light-blocking means being movable from covering relationship over the film feed-in slot into uncovering relationship with respect to the film feed-in slot in response to mounting of the cassette on the film exposure device.

8. The cassette as recited in claim 5, which further comprises:

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movable between a latching position for securing the cassette to the film-exposure device, and a released unlatched cassette-carrying position for removal of the cassette from the film-exposure device.

9. The cassette as recited in claim 5, wherein the guide plate has a coil-shaped configuration extending in excess of one 360°

turn and the inner end of the guide plate includes a radially inward-directed film stop.

10. The cassette as recited in claim 5, which further comprises:

shoulders on sidewalls of the housing for supporting edge portions of the guide means when the access cover is closed.

11. The cassette as recited in claim 5, wherein:

the cassette is of a passive-type having no film drive mechanism.

12. A cassette for receiving an exposed film from an x-ray film exposure device, which comprises:

means for removably mounting the cassette on the film exposure device;

a housing having a film feed-in slot and comprising coil-shaped guide means so that film fed through the feed-in slot and along interior surface means of the guide means assumes a configuration corresponding to that of the guide means;

light-blocking means movably mounted on the housing for preventing light from entering the cassette through the film feed-in slot;

supporting-and-alignment means for cooperating with corresponding mating supporting-and-alignment means on the film exposure device; and

moving means on the light-blocking means for moving the light-blocking means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device so that the cassette supporting-and-alignment means is located in mating relationship with the film exposure device supporting-and-alignment means.

13. The cassette as recited in claim 12, wherein the coil-shaped guide means extends in a spiral path in excess of one 360°

turn and has an inner end with a radially inward-directed film stop.

14. The cassette as recited in claim 12, which further comprises:

resilient means for biasing the light-blocking means into covering relationship with respect to the film feed-in slot.

15. The cassette as recited in claim 12, wherein the coil-shaped guide means extends in a spiral path in excess of one and one-half 360°

turns and has an inner end with a radially inward-directed film stop.

16. A medical x-ray film processing devide for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving an exposed film from the film exposure device, the cassette being removably mounted on the film exposure device and comprising a film feed-in slot;

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette through the film feed-in slot after a film exposure operation;

light-blocking means movably mounted on the cassette for preventing light from entering the cassette through the film feed-in slot;

projecting supporting-and-alignment means on one of the film exposure device or the cassette and snugly receivable in corresponding supporting-and-alignment slot means in the other of the film exposure device or the cassette;

moving means on the film exposure device for engaging and moving the light-blocking means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device so that the supporting and alignment means is located in the supporting-and-alignment slot means;

latch means on the film exposure device for retaining the cassette on the film exposure device; and

combination carrying handle-latch means movably mounted on the cassette for securing the cassette to the film exposure device, the combination carrying-handle latch means being movable between a released unlatched cassette-carrying position and a latching position engaged with the latch means on the film exposure device.

17. A cassette for receiving an exposed film from an x-ray film exposure device, which comprises:

means for removably mounting the cassette on the film exposure device, said mounting means comprising combination carrying handle-latch means movably mounted on the cassette for securing the cassette to the film exposure device, the combination carrying handle-latch means being movable between a released unlatched cassette-carrying position and a latching position;

a housing having a film feed-in slot;

light-blocking means movably mounted on the housing for preventing light from entering the cassette through the film feed-in slot;

supporting-and-alignment means for cooperating with corresponding mating supporting-and-alignment means on the film exposure device; and

moving means on the light-blocking means for moving the light-blocking means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device so that the cassette supporting-and-alignment means is located in mating relationship with the film exposure device supporting-and-alignment means.

18. A medical x-ray film processing device for an x-ray apparatus, which comprises:

a medical x-ray film exposure device for holding a sheet of film during an x-ray film exposure operation;

a cassette for receiving successively exposed films from the film exposure device, the cassette having an access opening for removing films from the cassette;

guide means disposed in the cassette and having arcuate interior surface means for guiding films fed into the cassette from the exposure device, the arcuate surface means forming an inwardly facing, smooth and essentially continuous coil-shaped configuration having an outer open end and an inner end, such that an initial film fed into the open end of the coil-shaped configuration and fed along the arcuate interior surface means of the guide means assumes a coil-shaped configuration corresponding to that of the surface means, and subsequently received films each nest in coiled relationship inside a respective previously received film, to facilitate storage of the films;

an access cover for the access opening of the cassette, the access cover having a first end pivotally mounted on the cassette and having a second end which opens upon pivoting of the cover, and the guide means having an entrance end fixed to the cover so that opening of the cover exposes an interior portion of the guide means for removal of film therefrom; and

film feeding means in the film exposure device for feeding an exposed film from the film exposure device into the cassette and along the arcuate interior surface means of the guide means after a film exposure operation.

19. The medical x-ray film processing device as recited in claim 18, which further comprises:

anvil bar means for engaging the guide means and causing reverse-bending of the guide means when the cover is moved to an open position.

20. The medical x-ray film processing device as recited in claim 18, which further comprises:

light-blocking means movably mounted on the cassette for preventing light from entering the cassette through a film feed-in slot of the cassette; and

means on the film exposure device for engaging and moving the light-blocking means from covering relationship over the film feed-in slot into uncovering relationship with respect to the feed-in slot, in response to mounting of the cassette on the film exposure device.

21. The medical x-ray film processing device as recited in claim 20, wherein the light-blocking means is an elongated bar member.

22. The medical x-ray film processing device as recited in claim 18, which further comprises:

latch means on the film exposure device for retaining the cassette on the film exposure device; and

combination carrying handle-latch means movably mounted on the cassette, the combination carrying handle-latch means being movable between a latching position engaged with the latch means on the film exposure device, for securing the cassette to the film-exposure device, and a released unlatched cassette-carrying position disengaged from the latch means on the film exposure device, for removal of the cassette from the film-exposure device.

23. The medical x-ray film processing device as recited in claim 18, wherein the guide means has a coil-shaped configuration extending in excess of one 360°

turn and the inner end of the guide means includes a radially inward-directed film stop.

24. The medical x-ray film processing device as recited in claim 18, which further comprises:

shoulders on sidewalls of the cassette for supporting edge portions of the guide means when the access cover is closed.

25. The medical x-ray film processing device as recited in claim 18, wherein:

the film-receiving cassette is of a passive-type which includes no film drive mechanism.

26. The medical x-ray film processing device as recited in claim 18, which further comprises:

feed means for feeding an unexposed sheet of film into an exposure position in the film exposure device;

an x-ray generator for producing x-rays to expose the film in the film exposure device; and

means for transmitting a firing command to the x-ray generator before the unexposed sheet of film reaches the exposure position in the film exposure device.

27. The medical x-ray film processing device as recited in claim 26, which further comprises:

means for measuring the speed of the film as it approaches the film exposure position; and

programmable timing circuit delay means for varying the delay between the time at which the firing command is transmitted to the x-ray generator and the time at which the unexposed film reaches the exposure position, in response to the speed of the film as determined by the measuring means.

28. The medical x-ray film processing device as recited in claim 27, wherein the film speed measuring means comprises tachometer means for measuring pulses produced by a film drive motor of the film feeding means.

29. The medical x-ray film processing device as recited in claim 28, wherein the tachometer means comprises:

a continuously operating light source;

a light receiver; and

a chopper wheel driven by the film drive motor and interposed between the light source and the light receiver.

30. The medical x-ray film processing device as recited in claim 29, wherein the tachometer means also provides a feedback signal for controlling the speed of the film drive motor.

31. The medical x-ray film processing device as recited in claim 18, which further comprises:

clamping means movable from an open position to a closed position in the film exposure device for clamping the sheet of film for the x-ray film exposure operation;

feed means for feeding the sheet of film through an entrance slot of the film exposure device and into an exposure position between the clamping means when the clamping means is in the open position; and

an elongated stop-and-orienting bar extending essentially across the width of the film exposure device for precluding overfeed of the sheet of film into the exposure position and for orienting the sheet of film in the exposure position, the stop-and-orienting bar being mounted for movement into and out of a path of travel of the fed film.

32. The medical x-ray film processing device as recited in claim 31, which further comprises:

pivotably mounted lever means for moving the stop-and-orienting bar; and

drive means including a drive shaft, for operating the clamping means, the film feeding means and the stop-and-orienting bar lever means, the drive shaft including first cam means for operating the clamping means and the film feeding means, and second cam means for operating the stop-and-orienting bar lever means in synchronism with the clamping means and the film feeding means.

33. The medical x-ray film processing device as recited in claim 31, which further comprises film anti-bounce bar means for preventing film from bouncing back upon engaging the elongated stop-and-orienting bar, the anti-bounce bar means being disposed transversely with respect to the film exposure device at the entrance slot of the film exposure device and having an edge engageable by a trailing edge of the sheet of film.

34. The medical x-ray film processing device as recited in claim 18, wherein another film feeding means comprises:

an essentially Z-shaped member having an upper leg, an intermediate leg and a lower leg, the upper leg extending through an aperture in a front wall of the film exposure device for operating a film feeding mechanism in an associated film magazine;

reciprocating means connected to the intermediate leg of the Z-shaped member; and

guide means mounted on a bottom wall of the film exposure device for guiding the lower leg for reciprocating movement.

35. The medical x-ray film processing device as recited in claim 18, which further comprises:

clamping means for clamping a sheet of x-ray film in an exposure position in the film exposure device for the x-ray film exposure operation;

feed means for feeding sheets of film sequentially into and out of the exposure position for respective exposure operations; and

electronic means for forming indicia, including sequential film numbers, on edge portions of the sheets of film during the exposure operations.

36. The medical x-ray film processing device as recited in claim 35, which further comprises:

liquid crystal display means including a backlighted electroluminescent panel, forming part of the electronic indicia forming means, for producing an image of the indicia to be formed on the sheets of film; and

means for controlling the image produced by the liquid crystal display means, including the sequential film numbers, to control the indicia formed on the sheets of film.

37. The medical x-ray film processing device as recited in claim 18, which further comprises:

first optical sensing means spaced a preselected distance from an exit end of the film exposure device for sensing when a film has been fed from the film magazine into the film exposure device a sufficient distance to obtain an acceptable film exposure;

second optical sensing means adjacent the exit end of the film exposure device for sensing when the film has not been fed completely into the film exposure device, producing a "short feed" film condition; and

means for counting the "short feed" film condition occurrences in a film sequence and deenergizing the system when a preselected number of "short feed" film conditions occurs in the sequence.

38. The medical x-ray film processing device as recited in claim 23, wherein the guide means has a coil-shaped configuration extending in excess of one and one-half 360°

turns and the inner end of the guide means includes a radially inward-directed stop.