Arrangement for cleaning ventilation air polluted with paint particles

• US 5,264,014 A
• Filed: 10/23/1991
• Issued: 11/23/1993
• Est. Priority Date: 04/25/1989
• Status: Expired due to Fees

• Current Assignee: ABB Flakt AB (ABB Limited)
• Original Assignee: ABB Flakt AB (ABB Limited)
• Inventors: Lindau, Leif, Lannefors, Hans, Kihlbert, Mikael
• Primary Examiner(s): Chiesa, Richard L.
• Application Number:
  US07/784,429
• Time in Patent Office: 762 Days
• Field of Search: 55/7, 55/8, 55/10, 55/122, 55/240, 55/257.2, 55/257.3, 55/138, 55/DIG. 46, 55/136, 261/112.1, 454/54
• US Class Current: 96/44
• CPC Class Codes: B03C 3/017 Combinations of electrostatic separation with other processes, not otherwise provided for
• CPC Class Codes: B03C 3/16 wet type
• CPC Class Codes: B05B 14/42 using electrostatic means
• CPC Class Codes: B05B 14/46 by washing the air charged with excess material
• CPC Class Codes: B05B 14/468 with scrubbing means arranged below the booth floor
• CPC Class Codes: Y02A 50/2351 Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
• CPC Class Codes: Y10S 55/46 Spray booths

Abstract

An arrangement for cleaning ventilation air coming from a paint spray booth and polluted with paint particles is provided with a liquid flow for separating part of the paint particles from the ventilation air and a wet electrostatic precipitator for separating any remaining paint particles and liquid droplets from the ventilation air. The electrostatic precipitator is located in an enclosure underneath the floor of the spray booth, with a surface of the enclosure being poured over with the liquid flow to remove part of the paint particles. The enclosure is further designed so that the ventilation air from the spray booth is caused to be deflected through an angle of 10°-170° in relation to the substantially vertical direction of flow through the spray booth before passing through the liquid flow and into the electrostatic precipitator.

Claims

1. Arrangement for cleaning ventilation air coming from a spray painting booth and polluted with paint particles, the ventilation air flowing substantially vertically through the spray booth, said arrangement comprising means for contacting the ventilation air with a liquid flow for separating part of the paint particles of the ventilation air, there being provided downstream of said contacting means at least one electrostatic precipitator provided in an enclosure for separating the remaining particles as well as liquid droplets contained in the ventilation air and originating from said liquid flow, wherein the enclosure is located underneath a floor of the spray booth, the enclosure comprising a sloping surface which is first contacted by the ventilation air and means for pouring a liquid over the sloping surface and said contacting means, the sloping surface being poured over with liquid, the sloping surface having a lower end, the lower end of the sloping surface being connected to said contacting means forming a part of said enclosure and being poured over with liquid, and the enclosure being configured for causing the ventilation air to be deflected through an angle of 10°

-170°

in relation to its substantially vertical direction of flow through the spray booth before being caused to pass through said contacting means.

2. Arrangement as claimed in claim 1, wherein said contacting means comprise a perforated plate.

3. Arrangement as claimed in claim 2, wherein said angle is about 90°

.

4. Arrangement as claimed in claim 3, wherein:

said means for pouring a liquid over the sloping surface and said contacting means comprises a reservoir located upstream of said enclosure; and

the sloping surface is configured for being poured over by the overflow of water from the reservoir located upstream of said enclosure.

5. Arrangement as claimed in claim 2, wherein the electrostatic precipitator contains:

at least one discharge electrode comprising an ion source;

at least one stationary, gas-permeable collecting electrode disposed transversely of the direction of flow of the ventilation air through the electrostatic precipitator; and

means for spraying a liquid onto the at least one stationary, gas-permeable collecting electrode.

6. Arrangement as claimed in claim 5, wherein the discharge electrode has a potential and comprises a row of wires or sheet-metal strips extending substantially parallel to the collecting electrode.

7. Arrangement as claimed in claim 6, wherein the electrostatic precipitator further comprises a field electrode, the field electrode having a potential not exceeding that of the discharge electrode, and the field electrode being disposed downstream of the collecting electrode.

8. Arrangement as claimed in claim 7, wherein the discharge electrode and the field electrode have the same potential, which is in the range of -100--10 kV.

9. Arrangement as claimed in claim 8, wherein:

the potential of the discharge electrode and the field electrode is about -20 kV; and

the field electrode comprises a row of thin-walled tubes extending parallel to the collecting electrode.

10. Arrangement as claimed in claim 7, wherein the field electrode comprises a row of thin-walled tubes extending parallel to the collecting electrode.

11. Arrangement as claimed in claim 1, wherein:

said means for pouring a liquid over the sloping surface and said contacting means comprises a reservoir located upstream of said enclosure; and

the sloping surface is configured for being poured over by the overflow of water from the reservoir located upstream of said enclosure.

12. Arrangement as claimed in claim 11, wherein said contacting means comprise a perforated plate.

13. Arrangement as claimed in claim 1, wherein:

said means for pouring a liquid over the sloping surface and said contacting means comprises a reservoir located upstream of said enclosure;

the sloping surface is configured for being poured over by the overflow of water from the reservoir located upstream of said enclosure;

said arrangement comprises a fire and explosion-proof arrangement; and

said electrostatic precipitator is disposed in said enclosure having liquid flowing thereover to minimize fires and explosions from said electrostatic precipitator.

14. A fire and explosion proof arrangement for cleaning ventilation air containing pollutants, the ventilation air for removing the pollutants from a first chamber to be ventilated, the arrangement comprising:

means for moving the polluted ventilation air through the cleaning arrangement;

means for contacting the polluted ventilation air with a liquid flow to remove at least a first portion of pollutants from the ventilation air; and

electrostatic separator means for removing an additional portion of pollutants from the ventilation air;

said means for contacting being disposed substantially adjacent the first chamber, and the means for contacting comprising;

at least a first surface disposed to allow a flow of liquid to flow over said first surface, the flow of liquid for removing at least a portion of the pollutants from the ventilation air upon contact of the polluted ventilation air with the flow of liquid thereby producing at least partially purified ventilation air;

said first surface comprising a plurality of openings therethrough to allow passage of the polluted ventilation air through the first surface and the flow of liquid; and

means for flowing the flow of liquid over said first surface; and

said at least a first surface comprises a surface of an enclosure means, the enclosure means for enclosing the electrostatic separator means, and the enclosure means for being located in a second chamber underneath the first chamber, the first chamber being separated from the second chamber by a floor having openings therethrough for passage of the polluted ventilation air from the first chamber to the second chamber;

said electrostatic separator means being disposed for receipt of the at least partially purified ventilation air passing from the means for contacting to remove the additional portion of pollutants from the partially purified ventilation air to produce substantially purified ventilation air; and

said electrostatic separator being disposed in said enclosure means having liquid flowing thereover to minimize fires and explosions from said electrostatic separator.

15. The arrangement according to claim 14, wherein said electrostatic separator means comprise a wet electrostatic precipitator, said set electrostatic precipitator comprising sprays of liquid for wetting the ventilation air.

16. The arrangement according to claim 15, wherein:

the polluted ventilation air flows substantially vertically from the first chamber into the second chamber; and

the means for contacting further comprise at least one additional surface disposed below and adjacent the floor, the flow of liquid passing over said additional surface to said first surface, the flow of liquid passing over said additional surface to directly contact the polluted ventilation air upon passage of the polluted ventilation air from the first chamber into the second chamber.

17. The arrangement according to claim 16, wherein the polluted ventilation air is deflected through an angle of 10°

-170°

in relation to its substantially vertical flow before passage through said first surface.

18. The arrangement according to claim 17, wherein the angle is about 90°

.

19. The arrangement according to claim 18, further including a droplet separator for removing the liquid from the substantially purified air from the electrostatic precipitator;

and wherein;

the liquid flowing over said means for contacting flows from a liquid reservoir disposed along a raised edge of said additional surface;

said first surface comprises a perforated plate having at least one of;

circular and slot-shaped openings covering about 80% of the plate;

said electrostatic precipitator comprises at least a first discharge electrode and a second collecting electrode, the first discharge electrode comprising an ion source and the second collecting electrode comprising a gas-permeable collecting electrode disposed transverse to the flow of at least partially purified ventilation air passing through said first surface; and

said electrostatic precipitator further comprises a field electrode, said discharge electrode and said field electrode each having a potential, the potential of the field electrode does not exceed the potential of the discharge electrode, and the potential of the field electrode and the potential of the discharge electrode being in the range of -100 to -10 kV.

20. The arrangement according to claim 19, wherein:

the collecting electrode is sprayed with liquid;

the discharge electrode comprises a row of at least one of;

wires and sheet metal strips disposed parallel to the collecting electrode;

the potential of the field electrode and the discharge electrode are about -20 kV;

the field electrode comprises a row of thin-walled tubes disposed parallel to the collecting electrodes;

the electrodes being arranged so that the flow of at least partially purified ventilation air passes by the electrodes in the following order;

discharge electrode, collecting electrode, and field electrode;

the pollutant comprises paint particles from sprayed paint; and

the liquid comprises water.