Ceramic heater
First Claim
1. A ceramic heater having a sintered nonoxide ceramic body, which has a heating part and a supporting part, and a heating resistor which is embedded in the heating part of the ceramic body,characterized in that said heating part of said ceramic body is formed of an aluminum nitride based ceramic at least in a core region thereof which is in contact with and encloses said heating element, and that said supporting part is formed of a silicon nitride based ceramic at least in a surface region thereof.
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Accused Products
Abstract
The invention relates to a ceramic heater for use, e.g., as a glow plug for a diesel engine or as an igniter for an oil or gas burner. The ceramic heater has a nonoxide ceramic body having a heating part and a supporting part and a heating resistor embedded in the heating part of the ceramic body. The material of the heating resistor is W, WC, tungsten alloy or a metal nitride such as TiN or TaN. According to the invention the heating part of the ceramic body is formed of aluminum nitride ceramic, which is high in heat conductivity and resistant to oxidation at high temperatures, at least in a core region in contact with the heating resistor, and the supporting part is formed of silicon nitride ceramic which is low in heat conductivity at least in a surface region. The ceramic body is made by uniting a heating part entirely formed of aluminum nitride ceramic and a supporting part entirely formed of silicon nitride ceramic with interposal of a joint part which is formed of mixed ceramic of aluminum nitride and silicon nitride with a gradient of the proportion of aluminum nitride to silicon nitride, or by thoroughly covering a core formed of aluminum nitride ceramic with silicon nitride ceramic.
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Citations
27 Claims
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1. A ceramic heater having a sintered nonoxide ceramic body, which has a heating part and a supporting part, and a heating resistor which is embedded in the heating part of the ceramic body,
characterized in that said heating part of said ceramic body is formed of an aluminum nitride based ceramic at least in a core region thereof which is in contact with and encloses said heating element, and that said supporting part is formed of a silicon nitride based ceramic at least in a surface region thereof.
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5. A ceramic heater having a sintered nonoxide ceramic body, which has a heating part and a supporting part, and a heating resistor which is embedded in the heating part of the ceramic body,
characterized in that said heating part of said ceramic body is formed of an aluminum nitride based ceramic at least in a core region thereof which is in contact with and encloses said heating element, and that said supporting part is formed of a silicon nitride based ceramic at least in a surface region thereof, and wherein said ceramic body has a joint part which is interposed between said heating part and said supporting part and is formed of a mixed ceramic containing both aluminum nitride and silicon nitride with a gradient of the proportion of aluminum nitride to silicon nitride such that said proportion becomes maximal in one end region of the joint part adjacent to said heating part and minimal in the opposite end region adjacent to said supporting part.
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7. A ceramic heater having a sintered nonoxide ceramic body, which has a heating part and a supporting part, and a heating resistor which is embedded in the heating part of the ceramic body,
characterized in that said heating part of said ceramic body is formed of an aluminum nitride based ceramic at least in a core region thereof which is in contact with and encloses said heating element, and that said supporting part is formed of a silicon nitride based ceramic at least in a surface region thereof, and wherein: -
said ceramic body has an elongate shape, said heating part being contiguous to one end of the elongate ceramic body and substantially entirely formed of said aluminum nitride based ceramic, said supporting part being contiguous to the opposite end of the elongate ceramic body and substantially entirely formed of said silicon nitride based ceramic; and said elongate ceramic body has a joint part which is interposed between said heating part and said supporting part and is formed of a mixed ceramic containing both aluminum nitride and silicon nitride with a gradient of the proportion of aluminum nitride to silicon nitride such that said proportion becomes maximal in one end region of the joint part adjacent to said heating part and minimal in the opposite end region of the joint part adjacent to said supporting part. - View Dependent Claims (8, 21, 22, 23, 24, 25, 26)
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Specification