Pre-bussed rigid conduit

• US 5,266,044 A
• Filed: 07/08/1992
• Issued: 11/30/1993
• Est. Priority Date: 03/26/1991
• Status: Expired due to Fees

• Current Assignee: Glenn S O'Nan, Lisa C. Simmering, Robert I. Whitney
• Original Assignee: Glenn S O'Nan, Lisa C. Simmering, Robert I. Whitney
• Inventors: Simmering, Lisa C., O'Nan, Glenn S., Whitney, Robert I.
• Primary Examiner(s): PIRLOT, DAVID
• Application Number:
  US07/912,071
• Time in Patent Office: 510 Days
• Field of Search: 439/190-204, 439/207, 439/210, 439/271-275, 439/624, 439/654, 439/162-164, 439/115
• US Class Current: 439/210
• CPC Class Codes: H01R 31/00 Coupling parts supported only by co-operation with counterpart
• CPC Class Codes: H01R 9/03 Connectors arranged to contact a plurality of the conductors of a multiconductor cable , e.g. tapping connections
• CPC Class Codes: H02G 3/00 Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles installations of bus-bars H02G5/00; overhead installations H02G7/00; installations in or on the ground H02G9/00
• CPC Class Codes: H02G 9/06 in underground tubes or conduits; Tubes or conduits therefor

Abstract

A sectionalized electrical distribution feeder system for carrying electrical power from a source point to a use point or a distribution point. Each section of the distribution system includes a substantially cylindrical enclosure capable of being easily cut with a hand saw. The enclosure also provides support and protection from physical damage to a plurality of electrical conductors which are disposed within the enclosure. The conductors are held firmly in place by a number of electrically insulating supports which snugly fit inside the enclosure. Each conductor can be easily cut with a metal cutting hand saw, and is enclosed in an electrically insulating sheath which can be removed from a newly cut end to provide a contact surface. A joint connecting member is provided for electrically connecting the conductors of adjacent sections of the electrical distribution feeder system. A joint cover connects the two adjacent enclosures together and provides additional protection for the joint connecting member.

Claims

1. A sectionalized electrical distribution feeder system having the capability of field modifiable length comprising:

a plurality of adjoining sections of pre-bussed rigid conduit, each said section further comprising

(a) a tubular enclosure, generally cylindrical in shape and having two ends,

(b) a plurality of tubular electrical conductors disposed within said enclosure, and

(c) a pair of end plugs for sealing said enclosure and supporting said conductors at said ends;

means for connecting adjacent sections together at one of said ends of each adjacent section;

said means for connecting further comprising

a joint connecting member molded from an electrically insulating material, said joint connecting member having a generally cylindrical shape, a first end, a second end, and an outer ring extending outwardly from said first and second ends, said outer ring dimensioned for slidably receiving said enclosures; and

a plurality of electrical connectors, each being generally cylindrical in shape, said joint connecting member being molded around the connectors whereby the connectors extend outward from said first and second ends of said joint connecting member parallel to the cylindrical axis of the joint connecting member, each of said connectors being dimensioned to be slidably received in one end of a corresponding one of said tubular conductors.

2. The system of claim 1 further comprising a joint cover, generally cylindrical in shape and dimensioned to slidably fit over the outside of said enclosure and said joint connecting member;

and,

means for securing said joint cover to said enclosure.

3. The system of claim 1 wherein each of said connectors further comprises:

a beveled end for facilitating insertion of one end of said connector into one end of a corresponding one of said tubular conductors;

a smooth electrical contact surface which engages said corresponding conductor;

a first slot running longitudinally inward from said beveled end; and

,

a second slot perpendicular to said first slot running longitudinally inward from said beveled end, whereby said slots divide said beveled end into quarters and permit it to compress slightly when inserted into said tubular conductor.

4. The system of claim 1 wherein said connectors have ridges on said electrical contact surface.

5. An electrical distribution system comprising in combination:

a plurality of pre-bussed conduit sections, said pre-bussed conduit sections field-alterable by cutting a section across its length;

a connector joining two pre-bussed conduit sections;

each of said pre-bussed conduit sections including;

a substantially rigid enclosure extending along a longitudinal axis between a first end region and a second end region, said enclosure having a uniform cross-section along its extent;

a plurality of substantially rigid conductors within said enclosure, said plurality of rigid conductors extending from said first end region of said enclosure to said second end region of said enclosure;

each of said plurality of rigid conductors having a uniform cross-section along its extent;

a plurality of discrete support members for supporting said plurality of rigid conductors within said enclosure in alignment with said longitudinal axis, said discrete support members separating said plurality of rigid conductors one from the other and from said enclosure;

one of said plurality discrete support members disposed in said substantially rigid enclosure adjacent to said first end region with each said plurality of rigid conductors extending from said support member in said first end region;

another of said plurality discrete support members disposed in said substantially rigid enclosure adjacent to said second end region with each of said plurality of rigid conductors extending from said support member in said second end region; and

said plurality of rigid conductors forming a pattern that is uniform in cross-section along the length of said section so that said plurality of rigid conductors form a pattern of male connectors on each end of said section and form the same pattern of male connectors if said section is field-altered by cutting the section across its length;

said connector including;

an insulating member supporting a plurality of connecting conductors, each of said connecting conductors having a female member at one end thereof engaging a rigid conductor at one end of one of said plurality of sections and a female member at the other end of said connecting conductor engaging a rigid conductor at one end of another of said plurality of sections; and

said connecting conductors arranged in a pattern that maintains separation of said plurality of substantially rigid conductors one from the other and from said enclosure.

6. The system of claim 5 wherein said substantially rigid enclosure is made of an electrically conductive material that can carry a system ground current.

7. The system of claim 5, further including a discrete support member disposed in said substantially rigid enclosure and located intermediate between said first end region and said second end region, said discrete support member comprising:

an electrically insulating support, said electrically insulating support having a first end, as second end, and a plurality of passageways extending longitudinally through said support member from the first end to the second for slidably receiving said rigid conductors, said electrically insulating support being slidable within said rigid enclosure.

8. An electrical distribution system as in claim 5, wherein said enclosure is a thin-wall tube and each of plurality of said conductors is circular in cross-section.

9. An electrical distribution system as in claim 5, wherein said support members seal said rigid enclosure.

10. A section of pre-bussed conduit, field-alterable by cutting the section across its length in order to join it with an additional section of the same construction to form an electrical distribution feeder system;

comprising in combination;

a substantially rigid enclosure extending along a longitudinal axis between a first end region and a second end region, said enclosure having a uniform cross-section along its extent;

a plurality of substantially rigid conductors within said enclosure, said plurality of rigid conductors extending from said first end region of said enclosure to said second end region of said enclosure;

each of said plurality of rigid conductors having a uniform cross-section along its extent;

a plurality of discrete support members for supporting said plurality of conductors within said enclosure in alignment with said longitudinal axis, said discrete support members separating said plurality of rigid conductors one from the other and from said enclosure;

one of said plurality discrete support members disposed in said substantially rigid enclosure adjacent to said first end region with each said plurality of rigid conductors extending from said support member in said first end region;

another of said plurality discrete support members disposed in said substantially rigid enclosure adjacent to said second end region with each of said plurality of rigid conductors extending from said support member in said second end region; and

said plurality of rigid conductors forming a pattern that is uniform in cross-section along the length of said section so that said plurality of rigid conductors form a pattern of male connectors on each end of said section and form the same pattern of male connectors if said section is field-altered by cutting the section across its length.

11. A section of field-alterable pre-bussed conduit as in claim 10, wherein said enclosure is a thin-wall tube and each of plurality of said conductors is circular in cross-section.

12. A section of field-alterable, pre-bussed conduit as in claim 10, wherein said support members seal said rigid enclosure.