Position and orientation measurement device

• US 5,267,014 A
• Filed: 09/28/1992
• Issued: 11/30/1993
• Est. Priority Date: 04/21/1992
• Status: Expired due to Fees

• Current Assignee: Bodenseewerk Gerätetechnik Gmbh
• Original Assignee: Bodenseewerk Gerätetechnik Gmbh
• Inventors: Prenninger, Johann P.
• Primary Examiner(s): Buczinski, Stephen C.
• Application Number:
  US07/965,979
• Time in Patent Office: 428 Days
• Field of Search: 356/141, 356/152, 356/4.5, 358/107, 359/212
• US Class Current: 356/139.03
• CPC Class Codes: G01D 5/285 using a movable mirror
• CPC Class Codes: G05B 19/18 Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form G05B19/418 takes precedence

Abstract

A device for non-contacting measurement of the orientation in space of a movable measuring object, such as the end-effector of a robot, uses a retro-reflector having three mutually orthogonal reflecting surfaces. This retro-reflector is rigidly attached to the measuring object. Reference marks are provided on the retro-reflector. A laser emits a laser beam. A beam expander optical system in the path of the laser beam provides a collimated light beam of larger diameter than that of said laser beam. The light beam passes through a stationary section, where the path of rays of the light beam is stationary, to a beam directing device. The beam directing device directs collimated light beam onto the retro-reflector. The light beam is returned by the retro-reflector substantially into itself. The beam directing means has movable reflecting surfaces for tracking, with said light beam, the movable measuring object. A semi-transparent mirror is arranged in the stationary section of the returned light beam for deflecting part of this returned light beam to a plane where a picture with a pattern caused by the reference mark is formed. A picture detector is arranged in this plane, and detects the picture of the reference mark and provides corresponding picture information. A processor derives, from this picture information, output data representing the orientation in space of the retro-reflector and thereby the orientation in space of the measuring object.

Claims

1. A device for non-contacting measurement of the orientation in space of a measuring object, comprising

a retro-reflector rigidly attached to said object,

reference mark means provided on said retro-reflector,

light source means for generating a collimated light beam,

beam directing means for directing said collimated light beam onto said retro-reflector, said light beam being returned by said retro-reflector substantially into itself,

means for receiving said returned light beam for forming therefrom a picture of said reference mark means,

picture detecting means for detecting said picture of said reference mark means and for providing corresponding picture information, and

processing means for deriving, from said picture information, output data representing the orientation in space of said retro-reflector and thereby the orientation in space of said measuring object.

2. A device as claimed in claim 1, wherein said retro-reflector comprises three mutually orthogonal reflecting surfaces.

3. A device as claimed in claim 2, wherein said retro-reflector is a solid body of transparent material having three mutually orthogonal surfaces, said orthogonal surfaces reflecting light by total reflection and representing said reflecting surfaces.

4. A device as claimed in claim 1, wherein said reference mark means are reduced-reflection strips along adjacent edges of said reflecting surfaces.

5. A device as claimed in claim 1, wherein said reference mark means comprise separate bodies attached to said retro-reflector and extending into said light beam.

6. A device as claimed in claim 1, wherein said attached bodies define elongated structures.

7. A device as claimed in claim 1, wherein said light source means comprise a laser emitting a laser beam.

8. A device as claimed in claim 7, wherein said light source means further comprise beam expander means in the path of the laser beam for providing a collimated light beam of larger diameter than that of said laser beam.

9. A device as claimed in claim 1, wherein

said light beam passes through a stationary section, where the path of rays of the light beam is stationary,

said means for receiving said returned light beam comprising semi-transparent mirror means arranged in said stationary section of said returned light beam for deflecting part of said returned light beam to a plane where a picture with a pattern caused by said reference mark means is formed,

said picture detecting means being arranged in said plane.

10. A device as claimed in claim 1, wherein said detecting means comprise a CCD sensor.

11. A device as claimed in claim 10, wherein said CCD sensor comprises a number of line scan sensors.

12. A device as claimed in claim 1, wherein

said beam directing means comprises movable reflecting means for tracking, with said light beam, a movable measuring object.

13. A device as claimed in claim 12 and further comprising:

detector means responsive to the lateral offset of the incident and returned beams caused by the reflection at said reflecting surfaces of said retro-reflector, and

servo means controlled by said detector means for moving said reflecting means to reduce this lateral offset to zero and thereby to track said retro-reflector with said light beam.

14. A device as claimed in claim 13, and further comprising interferometer means for measuring the distance of said measuring object from said light source means to provide a distance information.

15. A device as claimed in claim 14, and further comprising

means for sensing the movement of said movable reflecting means of said beam directing means to provide beam direction information, and

computing means, to which said distance information and said direction information is applied to provide output data indicative of the position of said retro-reflector, and thereby of said measuring object.

16. A device as claimed in claim 13, wherein said beam directing means comprises a cardanically mounted mirror, said mirror being movable by a first servomotor about a first cardan axis and being movable by a second servomotor about a second cardan axis.

17. A device as claimed in claim 13, wherein said beam directing means comprises

a first reflecting surface in said light beam and rotatable about a first axis of rotation coincident with the beam axis of said light beam,

a second reflecting surface parallel to said first reflecting surface, laterally offset with respect to said first axis of rotation and rotatable about said first axis of rotation together with said first reflecting surface, said light beam being deflected by said first reflecting surface to said second reflecting surface, and being further deflected by said second reflecting surface in a direction parallel to said axis of rotation,

a third reflecting surface in said further deflected light beam, said third reflecting surface being rotatable with said first and second reflecting surfaces and being arranged to re-deflect said light beam into the direction of a second axis of rotation orthogonal to said first axis of rotation, and

a fourth reflecting surface in said re-deflected light beam on said second axis of rotation, said fourth reflecting surface being rotatable about said second axis of rotation to direct said light beam radially therefrom.

18. A device for non-contacting measurement of the orientation in space of a movable measuring object, comprising

a retro-reflector having three mutually orthogonal reflecting surfaces, said retro-reflector being rigidly attached to said measuring object, reference mark means provided on said retro-reflector,

a laser emitting a laser beam and beam expander means in the path of the laser beam for providing a collimated light beam of larger diameter than that of said laser beam,

said light beam passing through a stationary section, where the path of rays of the light beam is stationary, to beam directing means for directing said collimated light beam onto said retro-reflector, said light beam being returned by said retro-reflector substantially into itself, said beam directing means comprising movable reflecting means for tracking, with said light beam, said movable measuring object

semi-transparent mirror means arranged in said stationary section of said returned light beam for deflecting part of said returned light beam to a plane where a picture with a pattern caused by said reference mark means is formed,

picture detecting means, arranged in said plane, for detecting said picture of said reference mark means and for providing corresponding picture information, and

processing means for deriving, from said picture information, output data representing the orientation in space of said retro-reflector and thereby the orientation in space of said measuring object.

19. A device as claimed in claim 18, wherein said detecting means comprise a CCD sensor.

20. A device as claimed in claim 19, wherein said CCD sensor comprises a number of line scan sensors.

21. A device as claimed in claim 18, and further comprising interferometer means for measuring the distance of said measuring object from said light source means to provide a distance information.

22. A device as claimed in claim 21, and further comprising

means for sensing the movement of said movable reflecting means of said beam directing means to provide beam direction information, and

computing means, to which said distance information and said direction information is applied to provide output data indicative of the position of said retro-reflector, and thereby of said measuring object.