Control system for variation of the sheave ratio in a continuously variable transmission

• US 5,267,907 A
• Filed: 12/14/1992
• Issued: 12/07/1993
• Est. Priority Date: 12/14/1992
• Status: Expired due to Fees

• Current Assignee: Borg-Warner Automotive Incorporated (BorgWarner Incorporated)
• Original Assignee: Borg-Warner Automotive Incorporated (BorgWarner Incorporated)
• Inventors: Hedeen, Robert A.
• Primary Examiner(s): BUIZ, MIKADO RYAN
• Application Number:
  US07/990,600
• Time in Patent Office: 358 Days
• Field of Search: 474/8, 474/11, 474/12, 474/17, 474/18, 474/28, 474/69, 474/70, 474/49-51, 74/865-867
• US Class Current: 474/69
• CPC Class Codes: F16H 61/662 with endless flexible members
• CPC Class Codes: F16H 61/66259 using electrical or electronical sensing or control means

Abstract

A control system for a continuously variable transmission reduces the noise generated as a result of the use of an articulated belt for connecting the first and second variable pulleys. The control system dithers the ratio set point in order to prevent a cyclic repetition of the forces between the belt and the pulleys. This reduces the amplitude of noise peaks generated at discrete frequencies by operation of the transmission resulting in a decrease in the level of perceived noise.

Claims

1. A control system for a continuously variable transmission having a first variable pulley with a first effective diameter disposed on a first shaft, a second variable pulley disposed on a second shaft, and an endless belt means for interconnecting said first and second variable pulleys passing around said pulleys at a belt-pass frequency and transmitting torque therebetween, said control system comprising:

means for developing a first signal for regulating said first effective diameter of said first variable pulley;

means for developing a second signal, said second signal having a frequency substantially different from said belt-pass frequency; and

means for modifying said first effective diameter with said second signal.

2. The control system of claim 1 wherein the frequency of said second signal is substantially less than said belt-pass frequency.

3. The control system of claim 1 wherein said second signal is periodic.

4. The control system of claim 1 wherein said second signal has a random frequency.

5. The control system of claim 1 further comprising means for developing a third signal representative of said belt-pass frequency and wherein said means for developing said second signal is responsive to said third signal.

6. The control system of claim 1 wherein said means for modifying said first effective diameter with said second signal comprises:

means for developing a feedback signal representative of an actual effective diameter of said first variable pulley; and

means for superimposing said second signal onto said feedback signal to provide a third signal and wherein said means for developing a first signal is responsive to said third signal.

7. A control system for a continuously variable transmission having a first variable pulley and a second variable pulley and an endless belt means rotating about said variable pulleys at a belt-pass frequency and transferring torque between said first and second variable pulleys, the control system comprising:

means for developing a first signal representative of a set point ratio between said first and second variable pulleys;

means for developing a second signal of a frequency or frequency range low relative to the belt-pass frequency;

means responsive to said second signal for modulating said first signal to provide a third signal; and

,

means responsive to said third signal for regulating said set point ratio between said first and second variable pulleys.

8. The control system of claim 7 wherein said means for developing said second signal is a dither generator.

9. The control system of claim 7 further comprising a fourth signal representative of said belt-pass frequency and wherein said means for developing said second signal is responsive to said third signal.

10. The control system of claim 7 further comprising means for developing a feedback signal representative of an actual set point ratio between said the first and second variable pulleys.

11. A method of reducing the perceived level of noise generated in a continuously variable transmission having a first variable pulley, a second variable pulley, and an endless belt means for interconnecting said first and second variable pulleys, said belt means rotating around said pulleys at a belt-pass frequency and transferring torque between said first and second variable pulleys, said method comprising the steps of:

developing a first signal for providing a predetermined torque ratio between said first and second variable pulleys;

developing a second signal of a frequency or frequency range low relative to the belt-pass frequency;

generating a third signal by modulating the first signal in accordance with the second signal; and

,

regulating the ratio of torque between the first and second pulleys in response to the third signal.

12. The control system of claim 11 wherein said means responsive to said second signal for modulating said first signal comprises means for superimposing said second signal on said feedback signal.