Deteriorated structure repair method and substratum for restoring and lining corroded structure
First Claim
1. A method for restoring a concrete structure susceptible to deterioration by contact with corroding agents wherein portions of said structure are removed as a result of said deterioration to create void spaces where said structure existed, comprising the steps of:
- a. hydrogenating a resin selected from the group consisting of polyurethane resin, epoxy resin and combinations thereof;
b. applying the hydrogenated resin along with a curing agent into the void spaces created by said removed portions of the structure;
c. allowing the resin and the curing agent to form a foam to a density of at least ten pounds per cubic foot, and to set, to form a foam resulting in an interior facing surface until said surface forms a skin tacky to touch;
d. preparing a surface of a layer of extruded thermoplastic liner for bonding said liner with said interior facing surfaces of said foam; and
,e. applying said prepared surface of a layer of extruded thermoplastic liner to the interior facing surface of said foam, having the prepared liner surface adjacent said foam to bond said thermoplastic liner to said foam.
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Accused Products
Abstract
A concrete fluid structure deteriorated to the condition of removal of substance of the concrete by sulfuric acids and like corrosive material in contact therewith is restored by a substratum of epoxy foam, polyurethane foam, or a combination thereof having a relatively thin layer of polyvinyl chloride or polyethylene bonded to the outward facing surface of the foam and bonding the layer to the structure. A method for forming the substratum in the location of the deteriorated structure is described.
19 Citations
22 Claims
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1. A method for restoring a concrete structure susceptible to deterioration by contact with corroding agents wherein portions of said structure are removed as a result of said deterioration to create void spaces where said structure existed, comprising the steps of:
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a. hydrogenating a resin selected from the group consisting of polyurethane resin, epoxy resin and combinations thereof; b. applying the hydrogenated resin along with a curing agent into the void spaces created by said removed portions of the structure; c. allowing the resin and the curing agent to form a foam to a density of at least ten pounds per cubic foot, and to set, to form a foam resulting in an interior facing surface until said surface forms a skin tacky to touch; d. preparing a surface of a layer of extruded thermoplastic liner for bonding said liner with said interior facing surfaces of said foam; and
,e. applying said prepared surface of a layer of extruded thermoplastic liner to the interior facing surface of said foam, having the prepared liner surface adjacent said foam to bond said thermoplastic liner to said foam. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A surface substratum for lining and restoring a concrete structure susceptible to deterioration by contact with corroding agents and susceptible to having portions of said structure removed as a result of said deterioration to create void spaces where said structure existed, comprising:
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a. a foam selected from the group consisting of polyurethane foam, epoxy foam and combinations thereof, adapted to be applied into said void spaces to result in a restored structure having an interior facing surfaces; and
,b. a layer of an extruded thermoplastic liner bonded to said interior facing surface of said foam. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20, 21, 22)
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Specification