Furnace monitoring and thermostat cycling system for recreational vehicles and marine vessels

• US 5,269,458 A
• Filed: 01/14/1993
• Issued: 12/14/1993
• Est. Priority Date: 01/14/1993
• Status: Expired due to Fees

• Current Assignee: DCI Holdings, Inc. (Decorative Concepts, Inc.)
• Original Assignee: David Sol
• Inventors: Sol, David
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/004,268
• Time in Patent Office: 334 Days
• Field of Search: 236/11, 236/94, 431/27
• US Class Current: 236/11
• CPC Class Codes: B60H 1/00364 for caravans or trailers
• CPC Class Codes: B60H 1/2206 controlling the operation of burners control of burners in general F23N5/00
• CPC Class Codes: B60H 2001/224 automatic operation, e.g. control circuits or methods
• CPC Class Codes: B60H 2001/2256 related to the operation of the heater itself, e.g. flame detection or overheating
• CPC Class Codes: B60H 2001/2293 Integration into other parts of a vehicle
• CPC Class Codes: F23N 2225/04 pressure
• CPC Class Codes: F23N 2225/08 temperature
• CPC Class Codes: F23N 2227/16 Checking components, e.g. electronic
• CPC Class Codes: F23N 2227/32 Igniting for a predetermined number of cycles
• CPC Class Codes: F23N 2231/12 for ignition failures
• CPC Class Codes: F23N 2231/20 Warning devices
• CPC Class Codes: F23N 2233/06 at the air intake
• CPC Class Codes: F23N 2239/04 Gaseous fuels
• CPC Class Codes: F23N 2241/14 Vehicle heating, the heat being derived otherwise than from the propulsion plant
• CPC Class Codes: F23N 5/242 using electronic means

Abstract

Recreational vehicles and marine vessels provide for cabin environment heating by a thermostatically controlled furnace which is typically fueled by a portable supply of liquefied petroleum gas and electrically powered by an on board battery. The invention detects and corrects for the situation where the furnace does not light by cycling the thermostat to allow the furnace to relight. The device will allow for three trials before the thermostat is locked out in an off position to prevent the furnace from blowing cold air and draining the battery system. The device provides for centrally located indication of the current temperature and a resettable display of the furnace retrial and lockout condition status, as well as the gas pressure as delivered to the furnace.

Claims

1. A heating furnace monitoring and thermostat cycling system for the cabin or interior living space of a recreational vehicle, marine vessel or other such mobile self-contained environment, said vehicle having a heating furnace provided with a thermostat circuit and a blower motor, the system comprising, in combination:

a means for sensing the ambient temperature of said cabin;

a means for detecting a decrease in said ambient temperature;

a means for detecting the operation of said blower motor;

a means for cycling open and then closed said thermostat circuit of said heating furnace when said decrease in ambient temperature and said operation of the furnace blower motor are detected simultaneously;

a means for disabling furnace operation after a countably finite number of said cycling actions.

2. A system as in claim 1, further comprising:

a means for displaying said ambient temperature;

a means for counting the number of said cycling actions;

a means for displaying the cumulative number of said cycling actions of said thermostat circuit;

a means to reset the cumulation of the number of said cycling actions to zero and enable furnace operation.

3. A heating furnace monitoring and thermostat cycling system for the cabin or interior living space of a recreational vehicle, marine vessel or other such mobile self-contained environment, said vehicle having a heating furnace provided with a thermostat circuit and a blower motor, the system comprising, in combination:

a means for generating a first signal responsive to the ambient temperature in said cabin;

a means for generating a second signal responsive to the polarity of the differential with respect to time of said temperature;

a means for generating a third signal when said second signal is of a polarity indicative of decreasing temperature;

a means for generating a fourth signal responsive to the flow of electrical current to said blower motor;

a means for generating a fifth signal when said third and fourth signals are generated simultaneously;

a means for effecting an electrically open circuit of infinite resistance and subsequently an electrically closed circuit of zero resistance in the thermostat circuit of said heating furnace in response to the generation of said fifth signal;

a means for counting the number of said responses;

a means for storing a maximum reference value;

a means a generating a sixth signal when said cumulative number exceeds said stored maximum reference value;

a means for effecting an electrically open circuit of infinite resistance in said thermostat circuit in response to said generation of said sixth signal.

4. A system as in claim 3, further comprising:

a means for indicating the generation of said fifth signal;

a means of displaying said cumulative number of responses to said generation of said fifth signal;

a means for indicating the generation of said sixth signal;

a switching means to reset the value of said cumulative number to zero;

a means for reversing the effecting of said open circuit in response to said generation of said sixth signal.

5. A system as in claim 3, further comprising:

a circuit generating a digital logic signal in response to a level of voltage differential across a resistive network in electrical series with a power source and the furnace of said living space.

6. A system as in claim 5, further comprising;

an operational amplifier whose input is in electrical communication with said resistive network and whose output energizes the non-inverting input of a comparator, the inverting input of said comparator subjected to a suitable reference voltage, the output of said comparator saturating to a digital logic signal level when energized by said operational amplifier.

7. A system as in claim 3, further comprising:

a sensor and interfacing circuit generating said digital logic signal in response to the presence of a magnetic field associated with and indicative of the presence of electrical current flow to the blower motor of the heating furnace of said cabin.

8. A system as in claim 3, further comprising;

a means for generating a timed pulse signal in response to the generation of said fifth signal;

a circuit means for amplifying said pulsed signal;

a means for said amplified pulsed signal to electrically energize and subsequently de-energize the electromagnetic coil of a normally closed relay whose contacts are in electrical communication with the thermostat circuit presented to the heating furnace of said living space;

a circuit means for amplifying said sixth signal to electrically energize the electromagnetic coil of a normally closed relay whose contacts are in electrical communication with the thermostat circuit presented to the heating furnace of said living space.