Process and installation for the rearrangement of articles palletised according to sorts to form groups of specific sort composition

• US 5,269,646 A
• Filed: 06/08/1992
• Issued: 12/14/1993
• Est. Priority Date: 05/09/1989
• Status: Expired due to Fees

• Current Assignee: Focke & Company
• Original Assignee: Focke & Company
• Inventors: Focke, Heinz
• Primary Examiner(s): Huppert, Michael S.
• Assistant Examiner(s): KRIZEK, JANICE LEE
• Application Number:
  US07/895,453
• Time in Patent Office: 554 Days
• Field of Search: 198/347.1, 198/453, 198/442, 198/445, 414/788.4, 414/788.7, 414/796.2, 414/796.3, 414/796.4, 414/927, 414/790.9, 414/786
• US Class Current: 414/796.2
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: B65H 19/12 Lifting, transporting, or inserting the web roll; Removing empty core

Abstract

For the rearrangement of articles of different sorts, which are deposited according to sorts on pallets, to form groups of articles of a plurality of sorts, each deposited on a base, pallets of the different sorts of articles are depalletised continuously in layers by delivering the depalletised articles to individual conveyors, whence the articles are transferred to a sort-conveyor intended for the particular sort of article and with an associated sort store and are intermediately stored in the latter (that is to say, according to sorts). Subsequently, the intermediately stored articles are discharged from the sort stores by the respective associated sort-conveyor in the number and sequence required for forming a group, and are fed to at least one group-forming station and in this are deposited on a base in the desired arrangement within the group to be formed.

Claims

1. A system for handling articles of different types comprising:

a) a plurality of depalletising stations (10 to

     12);

b) means for removing a layer of articles (42) from a pallet, said removing means associated with each of the plurality of depalletising stations;

c) a plurality of band conveying means (17 to

     19), each of the plurality of conveying means comprising a plurality of conveying bands (43-46);

d) a plurality of sort conveying means (20-22, 23-25, 26-28), each of the plurality of sort conveying means being parallel to one another;

e) a plurality of sort stores (29 to

     37), each of the plurality of sort stores being parallel to one another;

f) at least one group-forming station (13 to

     16); and

g) group conveying means (38 to

     41) for transporting articles (42) from the sort conveying means (20 to

     28) to the at least one group forming station (13 to

     16);

wherein each of the plurality of depalletising stations has associated therewith one of said band conveying means, each band conveying means has associated therewith a subset of said plurality of sort conveying means, the band conveying means conveying an article removed from the pallet by the removing means to one of the plurality of sort conveying means in the associated subset, and each sort conveying means has associated therewith a sort store for temporarily holding articles.

2. The system according to claim 1, characterized in that each band conveying means comprises as many conveying bands (43 to 46) arranged parallel to one another as there are rows of articles (42) within a pallet layer.

3. The system according to claim 2, characterized in that each of the plurality of conveying bands (43 to 46) can be driven at a different conveying speed from that of the others, in such a way that the depalletised articles (42) received by the plurality of conveying bands (43 to 46) can be conveyed, without articles (42) transported on mutually adjacent conveying bands (43 to 46) colliding with one another.

4. The system according to claim 3, characterized in that the plurality of conveying bands (43 to 46), at one of the ends thereof, are arranged together between two lateral guides (48, 49) which are located in a conveying region and which are mutually spaced apart by a distance that is reduced continuously, along a direction in which articles are conveyed on the plurality of conveying bands, to a distance that is substantially equal to the width of the articles (42).

5. The system according to claim 4, characterized in that adjacent the lateral guides (48, 49) there is a number, corresponding to the number of sorts of articles to be depalletised in a depalletising station (10 to 12), of sort conveying means (20 to 22, 23 to 25, 26 to 28) which adjoin a end region of the lateral guides (48, 49) via a multiple conveyor switch (50).

6. The system according to claim 5, characterized in that at each depalletising station (10 to 12) there is a slide (47) for pushing a pallet layer onto an associated band conveying means (17-19).

7. The system according to claim 1, characterized in that each sort store (29 to 37) comprises a stacker (71, 72), a conveying-zone portion (20a) of said sort conveying means forming a bottom-most run-through portion of the stacker and extending beyond the sort store (29 to 37).

8. The system according to claim 7, characterized in that the stacker consists of two oppositely movable rotary mechanisms (71) with drivers (72) which receive the articles (42) and move them to a higher plane and when, as required, the drivers are moved in an opposite direction, deposit articles (42) onto said conveying-zone portion (20a) of the sort conveying means (20).

9. The system according to claim 1, characterized in that there are a plurality of group conveying means (38 to 41) and a plurality of group-forming stations, and in that each of said group conveying means (38 to 41) are associated with a subset of said plurality of sort stores (29 to 37), there being as many group conveying means (38 to 41) as there are group-forming stations (13 to 16).

10. The system according to claim 9, characterized in that each of the plurality of group conveying means (38 to 41) are arranged one above another.

11. The system according to claim 10, characterized in that each sort conveying means (20 to 28) is connectable to each of the group conveying means (38 to 41) via a conveyor switch (55 to 63).

12. The system according to claim 9, characterized in that each group-forming station (13 to 16) has a first conveyor track (68) for feeding group bases (66) and a second conveyor track for feeding articles (42) from the plurality of group conveying means (38 to 41) into respective working regions of a lifting and pivoting unit (75) for the bases (66) and of a lifting and pivoting unit (63) for the articles (42).

13. The system according to claim 12, characterized in that all the group-forming stations (13 to 16) are adjacent a common first conveyor track (68), from which extends, to each group-forming station (13 to 16), a branch-off conveyor (67) which is guided into the working region of the lifting and pivoting unit (75).

14. The system according to claim 13, characterized in that the first conveyor track (68) is a roller track.

15. The system according to claim 14, characterized in that the branch-off conveyors (67) are belt-drive conveyors.

16. A process of using a system to handle articles of different types, the system including a plurality of depalletising stations (10, 11, 12), each of the plurality of depalletising stations having associated therewith a plurality of sort conveyors (20-22, 23-25, 26-28), the conveyor switch directing an article transported from the depalletising station to one of the plurality of sort conveyors, and each sort conveyor having associated therewith a sort store (29-37) for temporarily holding articles, the process comprising the steps of:

a) successively feeding pallets each containing a single type of article to the depalletising stations;

b) at the depalletising stations, removing layers of articles from the pallets and transporting the articles to said conveyor switch;

c) conveying the articles on the sort conveyors to the sort stores so that each sort store contains a single type of article; and

d) discharging articles from the sort stores and combining the discharge articles into groups containing different types of articles.

17. The process according to claim 16, wherein the system further includes at least one group-forming station (13, 14, 15, 16) associated with the sort stores (29 to 37);

further comprising the step of feeding articles discharged from the sort stores to at least one group-forming station (13, 14, 15,

     16) to form groups of articles of different types.

18. The process according to claim 17, wherein the system further includes a plurality of multiple-band conveyors (17, 18, 19), each of said plurality of multiple-band conveyors being located between a respective depalletising station (10, 11, 12) and the conveyor switch (50) associated with said respective depalletising station, further comprising the steps of:

a) combining articles of a single type on one of said plurality of multiple-band conveyors to form a single conveying stream of articles issuing from a depalletising station associated with said one of said plurality of multiple-band conveyors; and

b) feeding the stream of articles of a single type to one of said plurality of sort stores (29 to

     37) via one of said plurality of sort conveyors which is associated with said one of said plurality of sort stores.

19. The process according to claim 18, wherein each multiple-band conveyor has a plurality of conveying bands (43-46);

comprising the step of delivering the articles of each row of a pallet layer, during depalletisation, to a conveying band associated with each row.

20. The process according to claim 19, comprising operating each of the plurality of conveying bands associated with a row of articles in the pallet layer at different respective conveying speeds.

21. The process according to claim 20, comprising operating the plurality of conveying bands at respective conveying speeds so that the articles of different rows of a pallet layer are transported on an associated conveying band without colliding with one another.

22. The process according to claim 21, wherein the system includes guides;

comprising conveying the articles on the conveying bands past the guides so that the articles are shifted on the conveying bands transversely relative to a direction in which the articles are conveyed on the conveying bands in order to combine the articles so that they form the single conveying stream.

23. The process according to claim 21, comprising depalletising the articles in a raised state.

24. The process according to claim 21, wherein each sort store has a stop at one end;

comprising feeding articles into the sort stores and abutting the articles against the stops, raising articles already located inside the sort stores and subsequently feeding additional articles into the sort stores.

25. The process according to claim 17, wherein the system includes a plurality of group-forming stations;

comprising releasing articles from the sort stores in an amount and sequence required to fulfil operations performed at the group-forming stations.

26. The process according to claim 25, comprising feeding bases to the group-forming stations.

27. The process according to claim 26, comprising elevating, pivoting and subsequently depositing articles on the bases.

28. The process according to claim 27, comprising palletising groups of articles which are supported on respective bases.

29. A system for handling articles of different types comprising:

a) a plurality of depalletising stations including means for removing layers of articles from pallets;

b) a plurality of multiple-band conveyors for conveying articles from the depalletising stations;

c) a plurality of sort conveyors;

d) a plurality of conveyor switches, each of the plurality of conveyor switches being located between a respective multiple band conveyor and said plurality of sort conveyors; and

e) a plurality of sort stores;

wherein each of the plurality of depalletising stations has associated therewith a multiple-band conveyor and a conveyor switch, each conveyor switch has associated therewith a plurality of sort conveyors, the conveyor switch directing an article, transported by the multiple-band conveyor, from the depalletising station to one of the plurality of sort conveyors, and each sort conveyor has associated therewith a sort store for temporarily holding articles.

30. The system according to claim 29, wherein each sort store has a horizontal conveying-zone portion (20a).

31. The system according to claim 30, further comprising:

a plurality of group conveyors (38-41); and

a plurality of transfer conveyors (20b), each transfer conveyor (20b) being associated with a respective one of said plurality of sort stores for transferring the articles from the respective one of said plurality of sort stores to one of said plurality of group conveyors.

32. The system according to claim 31, further comprising a plurality of conveyor switches (54-62) for connecting each transfer conveyor (20b) to one of the plurality of group conveyors (38-41).

33. The system according to claim 31, wherein:

each of said plurality of group conveyors (38-41) are horizontal and are disposed one above another; and

each of said plurality of transfer conveyors (20b) have one end which is vertically pivotable into a position adjacent one of said plurality of conveyor switches (54-62) at a time, each of said plurality of conveyor switches (54-62) being associated with a respective one of the group conveyors (39-41).

34. The system according to claim 31, further comprising a group-forming station (13-16) located adjacent each of said plurality of group conveyors (39-41).

35. The system according to claim 29, further comprising:

a) a plurality of group-forming stations (13 to

     16); and

b) group conveying means (38 to

     41), located adjacent said group-forming station, for conveying the articles to be formed into a group, from the sort stores (29 to

     37) to said plurality of group-forming stations (13 to

     16).

36. The system according to claim 35, further comprising a plurality of sort conveying means (20b) which correspond in number to said plurality of sort conveyors (20 to 28), each of said plurality of sort conveying means being associated with one of said plurality of sort stores (29 to 37), and wherein said plurality of sort conveying means are connectable to different ones of the group conveying means (38 to 41) via conveyor switches (54 to 62) located between said plurality of sort conveying means and said group conveying means.