Vibrating cutting tool

• US 5,271,301 A
• Filed: 09/17/1992
• Issued: 12/21/1993
• Est. Priority Date: 05/28/1987
• Status: Expired due to Fees

• Current Assignee: Nippon Pneumatic Mfg. Co., Ltd.
• Original Assignee: Nippon Pneumatic Mfg. Co., Ltd.
• Inventors: Date, Osamu, Aoki, Tsutomu, Hiraoka, Masaaki, Wakano, Fukuo, Nakai, Hitomi, Umemura, Yasuo
• Primary Examiner(s): BILINSKY, ZENON
• Application Number:
  US07/946,143
• Time in Patent Office: 460 Days
• Field of Search: 409/231, 409/232, 409/234, 409/131, 409/132, 408/17, 408/139, 408/142, 408/714, 408/1 R, 82/904, 82/158, 82/1.11, 279/16, 74/22, 407/6, 407/7
• US Class Current: 82/158
• CPC Class Codes: B23B 29/125 Vibratory toolholders
• CPC Class Codes: B23Q 11/04 Arrangements preventing overload of tools, e.g. restricting load
• CPC Class Codes: Y10S 82/904 Vibrating method or tool
• CPC Class Codes: Y10T 407/118 Chip breaker
• CPC Class Codes: Y10T 82/2585 Tool rest

Abstract

A vibrating cutting tool capable of making uniform micro-vibrations at the cutter edge generated during machining. The vibrations at the cutter edge are transmitted to balls biassed by springs, compressing the springs. The vibrations are transmitted from the balls through the output shaft back to the cutter edge. While the cutting force is small, the amplitude of vibration of balls is relatively large. When it increases, the holder acts on the balls more than the spring does so that vibration is suppressed. As a result, the amplitude of vibration becomes uniform.

Claims

1. A vibration cutting tool, comprising:

a cutter holder having a cutter mounting portion;

a cutter supported on said cutter mounting portion, with a gap remaining between said cutter and said cutter holder, wherein said cutter is vibratable microscopically when it engages a rotating workpiece and encounters a cutting resistance;

a spring means supported on said cutter holder so as to be resiliently deformable when an edge of said cutter vibrates, thereby urging said cutter; and

a ball disposed between said cutter and said spring means for transmitting vibrations between said cutter and said spring means;

wherein said gap reduces such that said cutter abuts said cutter holder when the cutting resistance exceeds a predetermined value.

2. A vibration cutting tool as claimed in claim 1, wherein said spring means is disposed to be shiftable in a direction in which said cutting resistance acts on said cutter.

3. A vibration cutting tool as claimed in claim 1, further comprising:

an air injection port connected with an air passage through which high-pressure air is fed, said air injection port means facing an outer periphery of said cutter; and

a detector means for detecting a change in the pressure in said air passage and thus a change in a size of the gap between the cutter and the cutter mounting portion, thereby detecting an abnormal state during cutting operation based on the change in the pressure detected.