Integrated furnace control

• US 5,271,556 A
• Filed: 08/25/1992
• Issued: 12/21/1993
• Est. Priority Date: 08/25/1992
• Status: Expired due to Term

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: American Standard Companies Incorporated (Ideal Standard International Topco SCA)
• Inventors: Garrett, Carl L., Helt, Robert W., Vershaw, James T.
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US07/934,998
• Time in Patent Office: 483 Days
• Field of Search: 236/11, 236/1 E, 236/1 EA, 236/1 EB, 236/1 ER, 62/196.2, 62/228.5, 62/176.6, 62/173
• US Class Current: 236/11
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/06 for determining flow
• CPC Class Codes: F23N 2225/12 room temperature
• CPC Class Codes: F23N 2227/04 Prepurge
• CPC Class Codes: F23N 2227/06 Postpurge
• CPC Class Codes: F23N 2227/32 Igniting for a predetermined number of cycles
• CPC Class Codes: F23N 2233/08 with variable speed
• CPC Class Codes: F23N 2237/10 High or low fire
• CPC Class Codes: F23N 5/18 using detectors sensitive to rate of flow of air or fuel
• CPC Class Codes: F23N 5/203 using electronic means
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/49 ensuring correct operation, e.g. by trial operation or configuration checks
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24H 3/087 using fluid fuel
• CPC Class Codes: G05D 23/1912 whose output amplitude can take more than two discrete values

Abstract

An HVAC controller including a first input; a second input; first means, responsive to a first signal received on the first input, for generating a first mode of operation; second means, responsive to a second signal received on the second input, for generating a second mode of operation; and third means, responsive to a third signal received substantially simultaneously on the first and second inputs, for generating a third mode of operation.

Claims

1. An HVAC controller comprising a controller including:

a first input;

a second input;

first means, responsive to a signal received on the first input, for generating a first mode of operation;

second means, responsive to a signal received on the second input, for generating a second mode of operation; and

third means, responsive to the substantially simultaneously receipt of a signal on the first and second inputs, for generating a third mode of operation.

2. The HVAC controller of claim 1 wherein the controller is a furnace controller, the first mode of operation is single stage or single speed cooling or heating, the second mode of operation is two stage or two speed cooling or heating, and the third mode of operation is timed two stage or timed two speed cooling or heating.

3. The HVAC controller of claim 2 wherein the first input is the W1 control line and the second input is the W2 control line.

4. The HVAC controller of claim 2 wherein the first input is the Y1 control line and the second input is the Y2 control line.

5. A furnace system comprising:

a furnace having a first stage and a second stage;

a furnace controller operably connected to and controlling the furnace, the furnace controller having a first input for initiating the operation of the first furnace stage and a second input for initiating the operation of the second furnace stage;

a thermostat including means to generate a call for heat;

a single control line operably interconnecting the thermostat and the furnace controller;

an electrical short across the first and second furnace inputs to generate a simultaneous electrical signal in response to the call for heat from the thermostat; and

means, operably associated with the furnace controller, for automatically configuring itself to a mode of operation depending upon the timing of signals received at the first and second control inputs.

6. The system of claim 5 wherein the configuring means includes first means for establishing a first mode of operation in response to a single signal on the first control input, second means for establishing a second mode of operation in response to essentially simultaneous signals on the first and second control inputs, and a third means for establishing a third mode of operation in response to temporally distinct signals on the first and second control inputs.

7. The system of claim 6 wherein the first control input is the W1 line and the second control input is the W2 control input.

8. The system of claim 7 further including means, responsive to the third establishing means, for delaying operation of the second furnace stage after the initiation of the first furnace stage.

9. A method of controlling a two stage or two speed HVAC system having a first control input and a second control input comprising the steps of:

monitoring the first and second control inputs for signals;

configuring a first mode of operation based upon the presence of non-simultaneous signals received on either or both of the first and second control inputs;

operating the HVAC system in the first mode of operation;

configuring a second mode of operation based upon the presence of substantially simultaneous signals on the first and second control inputs; and

operating the HVAC system in the second mode of operation.

10. The method of claim 9 wherein the second mode of operation operating step includes the further steps of:

initiating a first speed or stage of the HVAC system operation in response to the substantially simultaneous signals;

delaying operation of a second speed or stage of the HVAC system for a period of time;

monitoring the first and second control inputs; and

initiating the second speed or stage of the HVAC system if the period of time expires and the substantially simultaneous signals are being received at the first and second control inputs.

11. The method of claim 9 wherein the monitoring step includes the further step of verifying the continuity of the substantially simultaneous signals during a period of time.

12. The method of claim 11 including the further step of verifying that the substantially simultaneous signals are also substantially identical.

13. The method of claim 12 wherein the period of time is a predetermined period of time.

14. A method of configuring a two stage furnace in response to signals received on a first control line and a second control line comprising the steps of:

determining the presence or absence of signals on the first and second control lines;

determining if signals received on the first and second control lines are non-simultaneous;

establishing a first mode of operation in response to a signal on the first control line and the absence of a signal on the second control line; and

establishing a second mode of operation in response to substantially simultaneous signals on the first and second control lines.