Valve equipped with a position detector and a micropump incorporating said valve

• US 5,271,724 A
• Filed: 04/21/1992
• Issued: 12/21/1993
• Est. Priority Date: 08/31/1990
• Status: Expired due to Term

• Current Assignee: Debiotech S.A.
• Original Assignee: Westonbridge International Limited
• Inventors: van Lintel, Harald T. G.
• Primary Examiner(s): Bertsch, Richard A.
• Assistant Examiner(s): Basichas, Alfred
• Application Number:
  US07/848,985
• Time in Patent Office: 609 Days
• Field of Search: 417/322, 417/410, 417/413, 137/855, 137/859, 137/554, 200/61.45 R, 200/61.48, 200/83 N, 200/181
• US Class Current: 417/413.2
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: F04B 43/046 with piezoelectric drive
• CPC Class Codes: F15C 5/00 Manufacture of fluid circuit elements; Manufacture of assemblages of such elements integrated circuits
• CPC Class Codes: F16K 2099/0074 using photolithography, e.g. etching
• CPC Class Codes: F16K 2099/008 Multi-layer fabrications
• CPC Class Codes: F16K 2099/0086 Medical applications
• CPC Class Codes: F16K 2099/0088 Implanted devices
• CPC Class Codes: F16K 2099/0094 Micropumps
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: F16K 99/0001 Microvalves microdevices B81B1/00; manufacture or treatment of devices or systems in or on a substrate B81C1/00; microfluidic structures B01L3/5027; micropumps F04B19/006
• CPC Class Codes: F16K 99/0005 Lift valves
• CPC Class Codes: F16K 99/0015 Diaphragm or membrane valves
• CPC Class Codes: F16K 99/0034 Operating means specially adapted for microvalves
• CPC Class Codes: F16K 99/0057 the fluid being the circulating fluid itself, e.g. check valves
• CPC Class Codes: Y10T 137/8242 Electrical

Abstract

A valve is formed from a silicon wafer (20) and has a position detector to detect by contact the position of the valve and hence reveal any malfunction. The position detector comprises a first electrical contact (54) formed on a glass support (32) mounted on the back face of the wafer (20), a second electrical contact fixed to the wafer (20) and an electrical impedance measurement circuit (resistance or capacitance according to the embodiment) between the two electrical contacts. The valve is useful in a micropump for the injection of medicaments.

Claims

1. A micropump comprising a first wafer;

at least a second wafer mounted on said first wafer to define a pump chamber;

means for causing said pump chamber to take in and drive out a fluid;

a valve located downstream from said pump chamber and having a valve body and a valve seat facing the front of the valve body; and

a valve position detector having a first electrical contact facing the back of the valve body at such a distance that there is a mechanical contact between the valve body and said first electrical contact when the valve is in the open position and said mechanical contact is absent when said valve is in the closed position, a second electrical contact disposed such that it forms an electrical impedance with said first electrical contact, which is influenced by said mechanical contact, and detection means sensitive to the electrical impedance between said electrical contacts for providing an output signal representative of a duration of said mechanical contact capable of indicating a malfunction of the micropump.

2. A valve according to any of claim 1, wherein in that said second electrical contact is fixed to said first wafer.

3. A micropump according to claim 2, wherein second electrical contact is a second electrode placed opposite the first electrical contact, the detection means being sensitive to the electrical resistance between said electrical contacts.

4. A micropump according to claim 2, in which said first wafer is of a semiconductor material, wherein said second electrical contact is connected to said first wafer and conductively insulated from said first electrical contact and wherein the detection means is sensitive to the electrical capacitance between said electrical contacts.

5. A micropump according to any one of claim 1, wherein in that the means comprises an alternating current generator.

6. A micropump according to claim 1, wherein said first wafer is machined to form said pump chamber and said valve body, and wherein said second wafer is mounted on said first wafer to form said valve seat.

7. A micropump according to claim 6 wherein said valve has a membrane and a sealing ring, at least the membrane being provided with a layer inducing a pretension keeping the valve in the closed position, in the absence of external influence, and at least the sealing ring being so machined that, if the membrane layer would be omitted, the valve would be in the open position in the absence of external influence.

8. A micropump according to claim 7, in which a detector gap (53) is machined by etching of the valve body, characterized in that said machining is done simultaneously with, and at least partially by, said machining of the sealing ring.

9. A micropump according to claim 6, a support is mounted on said first wafer facing the back face of the valve body, said support accomodating said first electrical contact.

10. A micropump according to claim 6 wherein the back face of the valve comprises a projection opposite said first electrical contact.

11. A micropump according to any one of claim 9, wherein in that said second electrical contact is provided on said support, faces the back face of the valve body and is electrically isolated from said first electrical contact.

12. A micropump according to claim 1, wherein said detection means comprises a detection circuit and means for applying a high-frequency input signal to said detection circuit.

13. A micropump comprising a first wafer;

a second wafer, said first wafer being machined so as to define, with at least the second wafer mounted face to face on the first wafer, a pump chamber;

an inlet valve by means of which said pump chamber can selectively communicate with an inlet of the micropump;

an outlet valve by means of which said pump chamber can communicate with an outlet of the micropump, said outlet valve having a valve body and a seat facing the front of the valve body;

means for inducing a periodic variation in the volume of said pump chamber; and

an outlet valve position detector having a first electrical contact facing the back of the valve body at such a distance that there is a mechanical contact between the valve body and said first electrical contact when the outlet valve is in the open position and said mechanical contact is absent when the outlet valve is in the closed position, a second electrical contact disposed such that it forms an electrical impedance with said first electrical contact, which is influenced by said mechanical contact, and detection means sensitive to the electrical impedance between said electrical contacts for providing an output signal representative of a duration of said mechanical contact capable of indicating a malfunction of the micropump.

14. A micropump according to claim 13, wherein the back face of the outlet valve comprises a projection opposite said first electrical contact.

15. A micropump according to claim 13, wherein said first wafer is machined to form said pump chamber and said outlet valve body, and wherein said second wafer is mounted on said first wafer to form said outlet valve seat.

16. A micropump according to claim 15, wherein said second electrical contact is fixed to said first wafer.

17. A micropump according to claim 16 wherein the second electrical contact is a second electrode placed opposite the first electrical contact, the detection means being sensitive to the electrical resistance between said electrical contacts.

18. A micropump according to claim 17 wherein said outlet valve has a membrane and a sealing ring, at least the membrane being provided with a layer inducing a pre-tension keeping the outlet valve in the closed position in the absence of external influence, and at least the sealing ring being so machined that, if the membrane layer would be omitted, the outlet valve would be in the open position in the absence of external influence.

19. A valve according to claim 16 wherein said first wafer is of a semiconductor material, wherein said second electrical contact is connected to said first wafer and conductively insulated from said first electrical contact and wherein the detection circuit is sensitive to the electrical capacitance between said electrical contacts.

20. A micropump according to claim 19 wherein said outlet valve has a membrane and a sealing ring, at least the membrane being provided with a layer inducing a pre-tension keeping the outlet valve in the closed position in the absence of external influence, and at least the sealing ring being so machined that, if the membrane layer would be omitted, the outlet valve would be in the open position in the absence of external influence.

21. A micropump according to claim 15 wherein a support is mounted on said first wafer facing the back face of the outlet valve body, wherein said support accommodates said first electrical contact, and wherein said second electrical contact is provided on said support, faces the back face of the valve body and is electrically isolated from said first electrical contact.

22. A micropump according to claim 15 wherein said outlet valve has a membrane and a sealing ring, at least the membrane being provided with a layer inducing a pre-tension keeping the outlet valve in the closed position in the absence of external influence, and at least the sealing ring being so machined that, if the membrane layer would be omitted, the outlet valve would be in the open position in the absence of external influence.

23. A micropump according to claim 13, wherein said detection means comprises a detection circuit and means for applying a high-frequency input signal to said detection circuit.