Transducer housing with a calibration port

• US 5,273,047 A
• Filed: 03/10/1993
• Issued: 12/28/1993
• Est. Priority Date: 03/10/1993
• Status: Expired due to Term

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Tripp, Carl F., Denton, Marshall T., Lampropoulos, Fred P., Padilla, William, Taylor, Steven R.
• Primary Examiner(s): Sykes, Angela D.
• Application Number:
  US08/028,997
• Time in Patent Office: 293 Days
• Field of Search: 128/673-675, 128/748, 73/4 R, 73/706-708, 73/715, 73/740
• US Class Current: 600/488
• CPC Class Codes: A61B 5/0215 by means inserted into the body catheters A61M25/00
• CPC Class Codes: A61B 5/02156 Calibration means

Abstract

A novel pressure transducer apparatus for medical pressure monitoring apparatus having a housing with a calibration port. The patient side of the transducer senses fluid pressures to be monitored. The non-patient side of the transducer is hermetically sealed in the housing of the apparatus. The housing has a female calibration port communicating, via a pinhole, with the non-patient side of the transducer. The non-patient side of the transducer can thus alternatively be vented to atmospheric pressure or be exposed to a vacuum calibration pressure.

Claims

1. A disposable pressure transducer apparatus for use in measuring hemodynamic pressure and the like, comprising:

housing means for defining a fluid passageway for containing a pressurized fluid, and for defining a transducer chamber separated from the fluid passageway, said housing means comprising a pressure monitoring port means for providing communication of fluid pressures in the fluid passageway to the transducer chamber;

transducer means, disposed in the transducer chamber, for producing electrical signals proportional to fluid pressures sensed in the fluid passageway through the pressure monitoring port means, said transducer means comprising a diaphragm that if flexed in response to the sensed fluid pressures, a front side of the diaphragm disposed over the pressure monitoring port means;

first hermetic sealing means for creating an airtight seal so that the front side of the diaphragm is in fluid communication only with the pressure monitoring port means and the sensed fluid pressure in the fluid passageway;

said housing means further comprising a female calibration port means for providing a vent to atmosphere and for providing communication of calibration pressure to the transducer chamber, said housing means further comprising another port means for providing electrical connection of a cable therethrough to said transducer means;

said transducer means further comprising a backside of the diaphragm in fluid communication with the atmospheric or calibration pressures communicated through the calibration port means; and

second hermetic sealing means for creating an airtight seal so that the backside of the diaphragm is in fluid communication only with the calibration port means and the atmospheric or calibration pressures communicated therethrough.

2. An apparatus as defined in claim 1 wherein said housing means comprises top and bottom members which, when joined together, form therebetween the transducer chamber.

3. An apparatus as defined in claim 2 wherein the top member is a single molded piece of plastic material, and wherein the top member comprises a tubular member joined to a generally rectangular shaped member having four sidewalls and a top piece, and an open bottom.

4. An apparatus as defined in claim 3 wherein at least the tubular member is constructed of a transparent plastic material.

5. An apparatus as defined in claim 3 wherein the tubular member and the top of said rectangular shaped member are joined at a common wall, and wherein the pressure monitoring port means comprises an aperture formed in the common wall.

6. An apparatus as defined in claim 3 wherein the bottom member is a single molded piece of plastic material and is comprised of a bottom piece sized to enclose the open bottom of the rectangular shaped member so as to form therein the transducer chamber.

7. An apparatus as defined in claim 3 wherein the bottom member comprises four sidewalls having a generally rectangular shape, and the four sidewalls of the bottom member being adapted to fit within and in sealing engagement with the four sidewalls of the top member.

8. An apparatus as defined in claim 7 wherein the second hermetic sealing means comprises a fluid-tight bond between the sidewalls and the top piece of the top member, with the sidewalls of the bottom member.

9. An apparatus as defined in claim 7 wherein the female calibration port means is formed in the bottom member.

10. An apparatus as defined in claim 9 wherein the female calibration port means comprises a female luer slip fitting in the form of a generally cylindrical, tapered well with a bottom and cylindrical sides, and an open top.

11. An apparatus as defined in claim 10 wherein the bottom of the well has a small pin hole formed at a juncture between the bottom of the well and the cylindrical sides, said pin hole providing communication of atmospheric or calibration pressures to said transducer chamber.

12. An apparatus as defined in claim 11 wherein the pin hole is small enough to prevent passage of liquids at typical atmospheric pressures.

13. An apparatus as defined in claim 11 wherein the second hermetic sealing means comprises an elastomeric member encircling in a fluid tight manner the cylindrical sides of the well inside of the transducer chamber.

14. An apparatus as defined in claim 13 wherein the transducer means comprises a piezoresistive semiconductor chip mounted on a two-sided chip carrier member.

15. An apparatus as defined in claim 14 wherein the chip carrier member is hermetically bonded on one side to a common wall so as to form said first hermetic sealing means, and wherein the other side of said chip carrier member is spaced from the bottom of said well.

16. An apparatus as defined in claim 15 wherein the other side of said chip carrier member has an aperture that communicates with the backside of the transducer diaphragm, and wherein the space between the bottom of the well and said other side of the chip carrier member is hermetically sealed around said aperture by the elastomeric member, so as to provide said second hermetic sealing means.

17. An apparatus as defined in claim 16 wherein the aperture in the other side of the chip carrier member is generally aligned with the center of the bottom of the well, and is not in alignment with the pin hole, so as to form a tortuous path for fluid communication between the outside of the housing means and the backside of the transducer diaphragm.

18. An apparatus as defined in claims 14 or 17 wherein the chip carrier member comprises a bowl adapted to fit within the pressure monitoring port means, said bowl having an opening in the bottom thereof adjacent the front side of the diaphragm, and said bowl containing isolation means for electrically isolating the semiconductor chip from fluids contained in the fluid passageway, while still communicating fluid pressures through the isolating means to the front side of the diaphragm.

19. An apparatus as defined in claim 18 wherein the isolating material comprises a silicone gel type material which fills said bowl.

20. An apparatus comprising:

housing means for defining a fluid passageway for containing a pressurized fluid, and for defining a transducer chamber separated from the fluid passageway, said housing means comprising top and bottom members which, when joined together, form therebetween the transducer chamber, said housing means further comprising a pressure monitoring port means for providing communication of fluid pressures in the fluid passageway to the transducer chamber, and further comprising a female calibration port means for providing a vent to atmosphere and for providing communication of calibration pressure to the transducer chamber, said housing means further comprising another port means for providing electrical connection of a cable therethrough to said transducer means;

a semiconductor transducer means for sensing fluid pressures, and comprising a diaphragm with a front side for sensing fluid pressures communicated through the pressure monitoring port means, and a backside for sensing atmospheric and calibration pressures communicated through the calibration port means, said transducer means being disposed in the transducer chamber;

two-sided carrier means for securing the semiconductor transducer means in the transducer chamber, and comprising isolation means disposed in the pressure monitoring port means for electrically isolating the front side of the diaphragm from fluids contained in the fluid passageway, while still communicating fluid pressures through the isolating means to the front side of the diaphragm;

first hermetic sealing means for creating an airtight seal so that the front side of the diaphragm is in fluid communication only with the pressure monitoring port means and the sensed fluid pressures in the fluid passageway; and

second hermetic sealing means for creating an airtight seal so that the backside of the diaphragm is in fluid communication only with the calibration port means and the atmospheric or calibration pressures communicated therethrough.

21. An apparatus as defined in claim 20 wherein the female calibration port means is formed in the bottom member.

22. An apparatus as defined in claim 21 wherein the female calibration port means comprises a female luer slip fitting in the form of a generally cylindrical, tapered well with a bottom and cylindrical sides, and an open top.

23. An apparatus as defined in claim 22 wherein the bottom of the well has a small pin hole formed at a juncture between the bottom of the well and the cylindrical sides, said pin hole providing communication of atmospheric or calibration pressures to said transducer chamber.

24. An apparatus as defined in claim 23 wherein the pin hole is small enough to prevent passage of liquids at typical atmospheric pressures.

25. An apparatus as defined in claims 23 or 24 wherein the second hermetic sealing means comprises an elastomeric member encircling in a fluid tight manner the cylindrical sides of the well inside of the transducer chamber.

26. An apparatus as defined in claim 25 wherein the top member is a single molded piece of plastic material, and wherein the top member comprises a tubular member joined to a generally rectangular shaped member having four sidewalls and a top piece, and an open bottom.

27. An apparatus as defined in claim 26 wherein the tubular member and the top of said rectangular shaped member are joined at a common wall, and wherein the pressure monitoring port means comprises an aperture formed in the common wall.

28. An apparatus as defined in claim 27 wherein the carrier means is hermetically bonded on one side to the common wall so as to form said first hermetic sealing means, and wherein the other side of said carrier means is spaced from the bottom of said well.

29. An apparatus as defined in claim 28 wherein the other side of said carrier means has an aperture that communicates with the backside of the transducer diaphragm, and wherein the space between the bottom of the well and said other side of the carrier means is hermetically sealed around said aperture by the elastomeric member, so as to provide said second hermetic sealing means.

30. An apparatus as defined in claim 29 wherein the aperture in the other side of the carrier means is generally aligned with the center of the bottom of the well, and is not in alignment with the pin hole, so as to form a tortuous path for fluid communication between the outside of the housing means and the backside of the transducer diaphragm.

31. An apparatus as defined in claim 30 wherein the carrier means comprises a bowl adapted to fit within the pressure monitoring port means, said bowl having an opening in the bottom thereof adjacent the front side of the diaphragm, and said bowl containing the isolation means.

32. An apparatus as defined in claim 31 wherein the isolation means comprises a silicone gel type material which fills said bowl.

33. An apparatus as defined in claim 32 wherein at least the tubular member is constructed of a transparent plastic material.

34. An apparatus as defined in claim 33 wherein the bottom member is a single molded piece of plastic material and is comprised of a bottom piece sized to enclose the open bottom of the rectangular shaped member so as to form therein the transducer chamber.

35. An apparatus as defined in claim 34 wherein the bottom member comprises four sidewalls having a generally rectangular shape, and the four sidewalls of the bottom member being adapted to fit within and in sealing engagement with the four sidewalls of the top member.

36. A disposable pressure transducer apparatus for use in measuring hemodynamic pressures and the like, comprising:

housing means for defining a fluid passageway for containing a pressurized fluid, and for defining a transducer chamber separated from the fluid passageway, said housing means comprising top and bottom members which, when joined together, form therebetween the transducer chamber, and further comprising a pressure monitoring port for providing communication of fluid pressures in the fluid passageway to the transducer chamber, and a female calibration port for providing a vent to atmosphere and for providing communication of calibration pressures to the transducer chamber, and wherein the female calibration port is formed in the bottom member in the form of a generally cylindrical, tapered well with a bottom and cylindrical sides, and an open top, the bottom of the well having a small pinhole formed at a juncture between the bottom of the well and the cylindrical sides so as to provide communication of said atmospheric and calibration pressures therethrough to said transducer chamber;

a semi-conductor transducer means for sensing fluid pressures, and comprising a diaphragm with a front side for sensing fluid pressures communicated through the pressure monitoring port, and a backside for sensing atmospheric and calibration pressures communicated through the pinhole of the female calibration port, said transducer means being disposed in the transducer chamber;

carrier means for securing the semi-conductor transducer means in the transducer chamber, and comprising isolation means disposed in the pressure monitoring port for electrically isolating the front side of the diaphragm from fluids contained in the fluid passageway, while still communicating fluid pressure through the isolation means to the front side of the diaphragm, said carrier means further comprising an aperture that communicates with the backside of the transducer diaphragm and wherein said aperture is generally aligned with the center of the bottom of the well and is not in alignment with the pinhole so as to form a tortuous path for fluid communication between the outside of the housing means and the backside of the transducer diaphragm;

first hermetic sealing means for creating an airtight seal so that the front side of the diaphragm is in fluid communication only with the pressure monitoring port and the sensed fluid pressures in the fluid passageway; and

second hermetic sealing means for creating an airtight seal so that the backside of the diaphragm is in fluid communication only with the atmospheric or calibration pressures communicated through the pin hole and the aperture of said carrier means.