Injection device

• US 5,273,544 A
• Filed: 06/10/1992
• Issued: 12/28/1993
• Est. Priority Date: 06/13/1991
• Status: Expired due to Fees

• Current Assignee: Duphar International Research B.V. (Abbott Laboratories Incorporated)
• Original Assignee: Duphar International Research B.V. (Abbott Laboratories Incorporated)
• Inventors: van der Wal, Gillis P.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): ZUTTARELLI, ANTHONY
• Application Number:
  US07/896,310
• Time in Patent Office: 566 Days
• Field of Search: 604/95, 604/110, 604/130-136, 604/138-139, 604/156-158, 604/192-196, 604/198-206, 604/218, 604/232, 128/D1
• US Class Current: 604/134
• CPC Class Codes: A61M 2005/2013 triggering of discharging means by contact of injector with patient body
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

The present invention relates to an injection device for the automatic injection of at least one injection liquid, comprising an assembly of a discharge mechanism, a cartridge holder and a cartridge slidably accommodated in the cartridge holder, the discharge mechanism comprising an outer sleeve wherein the cartridge holder is slidably adapted. A protective cover is provided on the front of the device, covering the front portions of the cartridge holder and the outer sleeve in such a manner, that unintentional backward movement of the cartridge holder in the outer sleeve, resulting in activation of the device, is prevented.

Claims

1. An injection device for automatic injection of at least one injection liquid, said device having a front and comprising an assembly of a discharge mechanism, a cartridge holder and a cartridge slidably accommodated in the cartridge holder;

the discharge mechanism comprising an outer sleeve that is open at one end, a plunger that is movable in the sleeve, a coil spring that acts on said plunger to move said plunger towards the open end of the sleeve, and a locking means that cooperates with said plunger to prevent undesired movement of the plunger;

the cartridge holder being slidably adapted within said outer sleeve to allow restricted backward telescopic movement relative thereto, thereby moving the locking means out of its retaining engagement with said plunger;

the cartridge comprising;

(a) a glass ampoule comprising a front and an end opposite the front, said front of said ampoule being proximate the front of said device, said glass ampoule having an injection needle connected to the front thereof and being open-ended at the opposite end thereof, a portion of said ampoule remote from the needle comprising a hollow cylinder having an at least substantially uniform inside diameter,

(b) a piston adapted for movement by the plunger sealingly provided in said cylinder,

(c) at least one injection liquid provided in said ampoule between the piston and a sealing member at a front of the cartridge, and

(d) a needle sheath covering the needle to keep the needle in a sterile condition prior to use of the device;

wherein a protective cover is provided on the front of the device, said cover covering front portions of the cartridge holder and the outer sleeve in such a manner that unintentional backward movement of the cartridge holder in the outer sleeve is prevented.

2. Injection device as claimed in claim 1, wherein the protective cover is provided with an inwardly extending circumferential ridge abutting against the front edge of the outer sleeve, thereby preventing said outer sleeve from moving forward relative to the cartridge holder.

3. Injection device as claimed in claim 1 or 2, wherein the outer sleeve comprises a closed rear portion, a front portion and an intermediate portion,

said intermediate portion being provided with longitudinal slots, to allow a side wall of said portion to be pushed outward,

said intermediate portion comprising a frusto-conical backward tapering part, and

an inner wall of said intermediate portion being provided with a plurality of circumferentially positioned, inwardly extending projections, which retainingly engage a front of the plunger and form the locking means for said plunger;

wherein the cartridge holder comprises two concentric sleeve-like portions, a first portion accommodating said cartridge and a second, wider portion having such dimensions that the outer sleeve can be slidably adapted around it and being provided means to allow its restricted backward telescopic movement therein, said wider portion terminating with its backward extension in a rear edge bearing against the inner wall of the frusto-conical part of the outer sleeve'"'"'s intermediate portion in such a manner that a backward movement of the cartridge holder relative to the outer sleeve results in an outward push of said intermediate portion by said elongation'"'"'s rear edge, thus allowing the plunger to be released from its retaining engagement with said projections on the inner wall of said intermediate portion.

4. Injection device as claimed in claim 3, wherein the cartridge is a manually operated, prefilled injection syringe without a piston rod.

5. Injection device as claimed in claim 3, wherein the first portion of the cartridge holder, accommodating the cartridge, is internally provided with a plurality of circumferentially positioned projections or with an annular ridge for preventing the cartridge from a forward movement within the cartridge holder prior to use of the device, and with an annular abutment for stopping the actuated cartridge in its foremost position upon use of the device.

6. Injection device as claimed in claim 3, wherein the protective cover is provided with a backward extending sleeve, fittingly enclosing with its backmost portion the intermediate portion of the outer sleeve, and terminating in an inwardly bent annular rear edge.

7. Injection device as claimed in claim 6, wherein the plunger comprises two concentric portions, an inner portion with its front end operatively engaging the piston, and an outer portion, which is surrounded by the coil spring, with its front end engaging the projections on the inner wall of the outer sleeve'"'"'s intermediate portion, said coil spring being compressed between an outward flange at the front of said outer portion and the closed back wall of the outer sleeve'"'"'s rear portion.

8. Injection device as claimed in claim 7, wherein the cartridge is a manually operated, prefilled injection syringe without a piston rod.

9. Injection device as claimed in claim 6, wherein the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion of said protective cover in such a manner, that they grippingly engage a needle sheath, allowing said sheath to be removed simultaneously with detachment of the protective cover from the device.

10. Injection device as claimed in claim 9, wherein the nose portion of the protective cover and the resilient lugs constitute a room for accomplishing a front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.

11. Injection device as claimed in claim 6, wherein the cartridge is a manually operated, prefilled injection syringe without a piston rod.

12. Injection device as claimed in claim 3, wherein the plunger comprises two concentric portions, an inner portion with its front end operatively engaging the piston, and an outer portion, which is surrounded by the coil spring, with its front end engaging the projections on the inner wall of the outer sleeve'"'"'s intermediate portion, said coil spring being compressed between an outward flange at the front of said outer portion and the closed rear portion of the outer sleeve.

13. Injection device as claimed in claim 12, wherein the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion of said protective cover in such a manner, that they grippingly engage the needle sheath, thus allowing said sheath to be removed simultaneously with detachment of the protective cover from the device.

14. Injection device as claimed in claim 13, wherein the nose portion of the protective cover and the resilient lugs constitute a room for accommodating a front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.

15. Injection device as claimed in claim 12, wherein the cartridge is a manually operated, prefilled injection syringe without a piston rod.

16. Injection device as claimed in claim 3, wherein the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion of said protective cover in such a manner, that they grippingly engage the needle sheath, thus allowing said sheath to be removed simultaneously with detachment of the protective cover from the device.

17. Injection device as claimed in claim 16, wherein the nose portion of the protective cover and the resilient lugs constitute a room for accommodating the front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.

18. Injection device as claimed in claims 1 or 2, wherein the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion of said protective cover in such a manner, that they grippingly engage the needle sheath, thus allowing said sheath to be removed simultaneously with detachment of the protective cover from the device.

19. Injection device as claimed in claim 18, wherein the nose portion of the protective cover and the resilient lugs constitute a room for accommodating the front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.

20. Injection device as claimed in claims 1 or 2, wherein the cartridge is a manually operated, prefilled injection syringe without a piston rod.