Screw gun router for drywall installation

• US 5,276,929 A
• Filed: 05/01/1992
• Issued: 01/11/1994
• Est. Priority Date: 05/01/1992
• Status: Expired due to Fees

• Current Assignee: Brent R. Mitchell
• Original Assignee: Brent R. Mitchell
• Inventors: Mitchell, Brent R.
• Primary Examiner(s): Smith, James G.
• Application Number:
  US07/877,211
• Time in Patent Office: 620 Days
• Field of Search: 7/158, 7/165, 7/167, 81/54, 81/57.14, 81/57.22, 81/57.31, 81/57.36, 81/177.1, 81/177.2, 81/180.1, 173/48, 173/50, 408/20
• US Class Current: 7/158
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 21/002 for special purposes
• CPC Class Codes: B25F 3/00 Associations of tools for different working operations with one portable power-drive means; Adapters therefor
• CPC Class Codes: Y10T 408/65 Means to drive tool
• CPC Class Codes: Y10T 408/95 with tool-retaining means

Abstract

An improvement is provided in a screw gun used in the drywall installation industry. The improved screw gun has a conventional screw driving head at the forward end of the gun. A rear drive shaft extends from the motor of the gun, and an access member is provided at the back of the screw gun to provide access to the distal end of the drive shaft. An adapter member is adapted to be received in and withdrawn from the access member. The adapter member has a rotatable cutting tool associated therewith. Rotational motion is transmitted from the drive shaft to the rotatable cutting tool by the adapter member when the adapter member is received in the access member and the rear drive shaft is driven by the motor.

Claims

1. In a screw gun having a forward end, a handle and a backward end, wherein a drive motor is positioned within the screw gun between the forward end and the backward end, with a screw driving head being mounted at the forward end of said screw gun to be driven by said motor, the improvement comprising

an access opening through the backward end of said screw gun, said access opening being in alignment with a rotational axis of said drive motor;

an engageable end portion of a rear drive shaft extending from said drive motor, said end portion of said rear drive shaft being accessible through said access opening;

a removable adapter member comprising a housing having first and second ends, with said first end of said housing being cylindrical in shape and further being sized to slide snugly into and out of said access opening, whereby said screw gun can be essentially instantaneously converted to a hand held router by manually sliding said first end of said removable adapter member into said access opening and then manually holding said attachment member in engagement with said access opening, and further whereby said hand held router can be essentially instantaneously converted back to said screw gun by manually withdrawing said first end of said housing from said access opening;

an elongate, rotatable extension shaft having first and second ends and extending longitudinally through said housing such that the extension shaft can freely rotate within said housing about a longitudinal axis of said extension shaft, with the first end of said extension shaft being accessible at said first end of said housing and the second end of said extension shaft being accessible at said second end of said housing;

means for engaging said first end of said extension shaft to said end portion of said rear drive shaft when said first end of said housing of said removable adapter member is manually inserted in said access opening in the backward end of said screw gun; and

an elongate, routing drill bit mounted to said second end of said extension shaft such that when said removable adapter member is engaged with said access means the routing drill bit extends from the backward end of said screw gun and is in axial alignment with the longitudinal axis of said extension shaft of said removable adapter member.

2. An improvement in a screw gun in accordance with claim 1 wherein the means for engaging said first end of said extension shaft to said end portion of said rear drive shaft comprises a pair of complementary male and female engagement means formed at the first end of said extension shaft and the end portion of said rear drive shaft, respectively.

3. An improvement in a screw gun in accordance with claim 2 further including

a biasing means that exerts a force against said removable adapter member when the first end of said removable adapter member is manually received in said access opening, with said force being sufficient to move said removable adapter member to disengage the first end of said extension shaft from said end portion of said rear drive shaft when manual grasping of said removable adapter member is released.

4. An improvement in a screw gun in accordance with claim 1 wherein the housing of said removable adapter member comprises

a first cylindrical portion having an inner end spaced inwardly from said first end of said housing, with said first cylindrical portion being received within said access opening when said first end of said housing is inserted in said access opening;

a second cylindrical portion having a first and second end, said second cylindrical portion further having a larger diameter than said first cylindrical portion, said second cylindrical portion extending from the inner end of said first cylindrical portion to the second end of said housing, with the first end of said second cylindrical portion abutting the inner end of said first cylindrical portion and forming a circular abutment ring at the inner end of said first cylindrical portion; and

an annular, recessed groove in an outer cylindrical surface of said second cylindrical portion, said groove being of sufficient width to be engageable by an index finger of the user of said screw gun when the user grasps said handle of said screw gun, whereby the user can use his index finger to hold said first end of said housing fully inserted in said access opening.

5. An improvement in a screw gun in accordance with claim 4 wherein

a bearing is positioned within said housing adjacent to the second end of said second cylindrical portion;

and

said rotatable extension shaft is received through said bearing to freely rotate within said housing.

6. In a screw gun having a forward end, a handle and a backward end, wherein a drive motor is positioned within the screw gun between the forward end and the backward end, with a screw driving head being mounted at the forward end of said screw gun to be driven by said motor, the improvement comprising

a rear drive shaft extending from said drive motor;

an access opening through the backward end of said screw gun, said access opening being in axial alignment with said rear drive shaft, such that an end portion of said rear drive shaft is accessible by way of said access opening;

a removable attachment member having a first end that is cylindrical in shape and sized to slide snugly into and out of said access opening, whereby said screw gun can be essentially instanteously converted to a hand held router by manually sliding said first end of said removable attachment member into said access opening and then manually holding said attachment member in engagement with said access opening, and further whereby said hand held router can be essentially instanteously converted back to said screw gun by manually withdrawing said first end of said housing from said access opening;

a rotatable drive member associated with said attachment member, said rotatable drive member having a forward end, a distal end and a rotational axis extending between the forward end and the distal end;

means for coupling the forward end of said rotatable drive member to said end portion of the rear drive shaft of said drive motor when said removable attachment member is received in said access opening; and

an elongate, routing drill bit mounted to the distal end of said rotatable drive member such that the routing drill bit has its longitudinal axis of rotation in axial alignment with said rotational axis of said rotatable drive member, whereby when said removable attachment member is received in said access opening, the elongate, routing drill bit extends away from said backward end of said screw gun and rotates in axial alignment with said rotatable drive member.

7. An improvement in a screw gun in accordance with claim 6 further including

a biasing means that exerts a force against said attachment member when said attachment member is manually engaged with said access means, with said force being sufficient to move said attachment member to disengage the coupling of said rotatable drive member from said end portion of said rear drive shaft when manual engagement of said attachment member is released.

8. An improvement in a screw gun in accordance with claim 7 wherein

said access means comprises a cylindrical extension member that projects from an opening in the backward end of said screw gun;

the means for coupling said rotatable drive member to said end portion of the rear drive shaft of said drive motor comprises (i) an extension shaft which has first and second ends and is rotatably mounted in said cylindrical extension member, (ii) means for engaging the extension shaft to said end portion of said rear drive shaft when the extension shaft is moved toward said end portion of said rear drive shaft and disengaging the extension shaft from said end portion of said rear drive shaft when the extension shaft is moved away from said end portion of said rear drive shaft, and (iii) means for engaging the rotatable drive member with said second end of said extension shaft when said attachment member is manually engaged with said access member; and

said biasing means comprises a spring that exerts a spring force against said extension shaft to bias the extension shaft to move away from said end portion of said rear drive shaft,

whereby when said attachment member is manually engaged with said access member, said engagement between the rotatable drive member and said second end of said extension shaft results in the extension shaft being pushed against said spring biasing means to thereby move toward said end portion of said rear drive shaft to engage the extension shaft to said end portion of said rear drive shaft.