Environmentall dispersible syntactic foam

• US 5,278,194 A
• Filed: 03/25/1993
• Issued: 01/11/1994
• Est. Priority Date: 03/25/1993
• Status: Expired due to Fees

• Current Assignee: Microsome Co.
• Original Assignee: Microsome Co.
• Inventors: Tickner, E. Glenn, Short, Robert E.
• Primary Examiner(s): Foelak, Morton
• Application Number:
  US08/036,915
• Time in Patent Office: 292 Days
• Field of Search: 106/122, 521/54, 521/55, 521/84.1, 521/146, 521/916, 523/219
• US Class Current: 521/55
• CPC Class Codes: B01J 13/12 removing solvent from the wall-forming material solution
• CPC Class Codes: B65D 65/46 Applications of disintegrable, dissolvable or edible materials
• CPC Class Codes: C08J 9/32 from compositions containing microballoons, e.g. syntactic foams
• CPC Class Codes: Y02W 90/10 Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
• CPC Class Codes: Y10S 521/916 Cellular product having enhanced degradability

Abstract

A syntactic foam product having a desired configuration is set forth. The product comprises a plurality of rigid gas filled bubbles arranged in the desired configuration. The bubbles are defined by respective individual and discrete substantially spherical shells preferably formed of a biodegradable shell material. The shells abut one another. They define open spaces where they are not abutting. Attaching material attaches the abutting shells to one another. The open spaces between the shells are not filled by the attaching material. The attaching material is environmentally degradable. It releases the bubbles under ambient conditions after a selected time interval. The shells are in contact with their surroundings and can relatively rapidly biodegrade.

Claims

1. A syntactic foam product having a desired configuration, comprising:

a plurality of gas filled bubbles arranged in the desired configuration, each of the bubbles being defined by a respective individual and discrete substantially spherical gas-filled shell, each individual shell being in abutting relation with the shells of adjacent bubbles, the shells defining interstices between them where the shells do not abut one another; and

attaching material attaching the abutting bubbles to one another where they abut one another and being present in an amount such that the interstices between the bubbles are not filled with the attaching material, the attaching material being environmentally degradable at a rate such that it releases the bubbles under ambient conditions after a selected time interval.

2. A syntactic foam product as set forth in claim 1, wherein the environmental degradability of the attaching material is via the attaching material dissolving due to moisture and thereby releasing the bubbles.

3. A syntactic foam product as set forth in claim 1, wherein the shells are formulated of a biodegradable material whereby the released bubbles are in contact with their surroundings and can relatively rapidly biodegrade.

4. A syntactic foam product as set forth in claim 3, wherein the shell material is cellulose, a cellulose derivative, starch, a starch derivative, a dextrin, a sugar, a grain flour, gelatin or a mixture of one or more of such materials.