Control of stepping motors

• US 5,278,481 A
• Filed: 08/21/1992
• Issued: 01/11/1994
• Est. Priority Date: 02/22/1990
• Status: Expired due to Fees

• Current Assignee: British Technology Group Ltd.
• Original Assignee: British Technology Group Ltd.
• Inventors: Danbury, Richard N.
• Primary Examiner(s): Shoop, Jr., William
• Assistant Examiner(s): Masih, Karen
• Application Number:
  US07/920,501
• Time in Patent Office: 508 Days
• Field of Search: 318/685, 318/696
• US Class Current: 318/685
• CPC Class Codes: H02P 8/14 Arrangements for controlling speed or speed and torque H02P8/12, H02P8/22 take precedence

Abstract

A control circuit for a stepping motor (20) comprises a transistorised drive circuit (122) having a plurality of switching positions in each of which the drive circuit (122) is arranged to supply current to selected windings of the stepping motor in selected directions. A sequencer (130) is arranged to apply control signals to the drive circuit (122) to change the switching positions in sequence. An encoder (128) provides a train of pulses representative of the speed and position of the motor (120). An excitation controller (134) is arranged to receive the encoder pulses and to generate in response thereto change excitation signals for causing change of the switching positions, and change direction signals for determining the direction in which the sequence of switching positions is changed. The provision of both change excitation signals and direction signals offers maximum flexibility, because it enables, for example, speedy reversal of the torque of the stepping motor (120) by causing the sequencer (130) to step backwardly through the switching sequence. The change excitation signals are generated by said excitation controller (134) in a manner which enables the switching angle of the stepping motor to be varied substantially without limit so that complete control of the stepping motor is available.

Claims

1. A closed loop control circuit for a stepping motor comprising:

drive means having a plurality of switching positions in each of which the drive means is arranged to supply current to selected windings of a stepping motor in selected directions,

means arranged to change the switching positions in sequence,

sensor means arranged to generate a train of pulses representative of the speed and position of the motor, and

control means arranged to receive said train of pulses and to generate in response thereto change excitation signals for application to said drive means to change the switching positions,

the control means being arranged to produce direction signals for application to said drive means to determine the direction in which the sequence of switching positions is changed, and

said control means being arranged to generate a change excitation signal each time a selected number of said pulses is received, and wherein said selected number is variable whereby the time between successive change excitation signals is variable.

5. A control circuit as in claim 1, 2 or 3 wherein:

said sensor means is arranged to be coupled to the motor and is arranged to generate a train of pulses representative of the speed and position of the motor, and

said control means comprises first means arranged to receive said train of pulses from said sensor means and to generate a step complete signal each time a predetermined number of said pulses are received.

6. A control circuit as in claim 5 wherein:

said control means comprises second means arranged to receive said train of pulses from said sensor means and to generate a change excitation signal each time a selected number of said pulses is received, wherein said selected number is variable,

said second means including a second counter circuit having a counter coupled to first and second registers, and to a control logic circuit, each of the first and second registers being arranged to be loaded with a preselected number, and said control logic circuit being arranged to selectively transfer the contents of one of said first and second registers to the counter when its count is zero, and said counter being arranged to be decremented upon the arrival of each pulse from said sensor means.

7. A control circuit as in claim 6 wherein the control logic circuit of said second counter circuit is arranged to cause the counter to reload from the first register, but is arranged to cause the counter to reload from the second register upon receipt of a command signal from a synchronization circuit arranged to receive step complete signals.

8. A control circuit as in claim 6 further comprising:

logic means for applying the change excitation signals generated by said second means to said drive means, and wherein said logic means has a first input to which change excitation signals are fed, and a second input arranged to receive start signals.

9. A control circuit as in claim 5 wherein:

said control means comprises third means arranged to inhibit the application of control signals to said drive means upon the receipt of command signals, the control signals generated by said control means comprising change excitation signals for application to said drive means to change the switching positions, and direction signals for application to said drive means to determine the direction in which the sequence of switching positions is changed, said third means being arranged to inhibit the application of at least said change excitation signals to said drive means.

10. A control circuit as in claim 9 wherein said control means further comprises:

step complete signal generating means arranged to generate a step complete signal upon receipt of information from said sensor means indicating the motor has moved a predetermined number of steps, and

synchronizing means receiving said step complete signals and arranged to enable generation of said control signals upon receipt of a step complete signal,

said synchronizing means being arranged to generate said command signals, whereby said command signals are synchronized with said step complete signals.

11. A control circuit as in claim 10 further comprising logic means arranged to pass the change excitation signals to said drive means, and wherein said third means is arranged to inhibit passage of the change excitation signals through said logic means upon receipt of a command signal, said logic means including an array of logic gates, and wherein said third means comprises a third counter circuit having an output connected to one input of each of the gates in said array.

12. A control circuit as in claim 1, 2 or 3 wherein said control means further comprises:

step complete signal generating means arranged to generate a step complete signal upon receipt of information from said sensor means indicating the motor has moved a predetermined number of steps, and

synchronizing means receiving said step complete signals,

wherein said synchronizing means comprises at least one synchronization circuit having a plurality of bistable circuits, a clock input of one of said bistable circuits being arranged to receive step complete signals.

13. A control circuit as in claim 12 wherein said synchronization circuit comprises a first flip-flop having an output terminal connected to an input of a second flip-flop, an output of the second flip-flop being arranged to provide a command signal, and are set flip-flop arranged to receive at its input the command signal generated at the output of said second flip-flop.

14. A control circuit as in claim 1, 2 or 3 wherein said drive means comprises a drive circuit arranged to apply current to selected windings of a stepping motor in selected directions, and sequencing means arranged to control the drive circuit to select the windings to which current is to be supplied and the current direction, and wherein the drive circuit comprises a plurality of switching devices and the sequencing means is arranged to switch the switching devices on and off in sequence.

2. A control circuit for a stepping motor comprising:

drive means having a plurality of switching positions in each of which the drive means is arranged to supply current to selected windings of a stepping motor in selected directions,

means arranged to change the switching positions in sequence,

sensor means for providing information relating to the speed and position of the motor, and

control means arranged to receive the speed and position information and to generate in response thereto control signals for said drive means,

wherein said control means includes inhibiting means arranged selectively to inhibit the application of control signals to said drive means.

4. A control circuit as in claim 2 or 3 wherein the control signals generated by said control means comprise change excitation signals for application to said drive means to change the switching positions, and direction signals for application to said drive means to determine the direction in which the sequence of switching positions is changed.

3. A control circuit for a stepping motor comprising:

drive means having a plurality of switching positions in each of which the drive means is arranged to supply current to selected windings of a stepping motor in selected directions,

means arranged to change the switching positions in sequence,

sensor means for providing information relating to the speed and position of the motor, and

control means arranged to receive the speed and position information and to generate in response thereto control signals for said drive means,

wherein said control means includes step complete signal generating means arranged to generate a step complete signal upon receipt of information from said sensor means indicating the motor has moved a predetermined number of steps, and synchronizing means receiving said step complete signals and arranged to enable generation of said control signals upon receipt of a step complete signal.

15. A closed loop torque-enhancing control circuit for a stepping motor having plural electrical windings and a rotatable shaft, said control circuit comprising:

a rotational sensor coupled to the stepping motor and providing electrical pulse signals representing the rotational speed and position of the motor shaft;

an electrical sequential switching circuit coupled to said sensor and successively providing electrical drive power to windings of the stepping motor at switch angles which are in advance of reaching a corresponding motor shaft equilibrium position and in response to successively counted numbers of said pulse signals; and

a torque-enhancing switch angle control circuit coupled to said sensor and to said switching circuit which changes the magnitude of said advanced switching angle in proportion to the shaft speed of the motor thereby increasing the torque provided by the motor shaft.