Sprinkler flow control method and apparatus

• US 5,278,749 A
• Filed: 09/02/1992
• Issued: 01/11/1994
• Est. Priority Date: 01/03/1990
• Status: Expired due to Fees

• Current Assignee: Heiko D.E. Man
• Original Assignee: Heiko D.E. Man
• Inventors: De Man, Heiko
• Primary Examiner(s): Smith, Jerry
• Assistant Examiner(s): TRAMMELL, JAMES P
• Application Number:
  US07/939,537
• Time in Patent Office: 496 Days
• Field of Search: 137/624.18, 137/624.2, 137/624.14, 137/218, 137/557, 137/597, 137/884, 137/885, 137/240, 364/143, 364/145, 239/69, 239/70, 239/11, 239/727, 239/729
• US Class Current: 700/14
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: Y10T 137/86405 Repeating cycle
• CPC Class Codes: Y10T 137/87893 With fluid actuator

Abstract

A device for distributing pressurized water to a plurality of sprinkler lines is provided. The valve and valve control portions are centralized, and thus no electrical connection to remote locations is required. The valve system is modular so as to permit addition or deletion of modules for adding or removing control of sprinkler lines. A stepper motor and cam shaft system permits expenditure of energy only during change-of-state events, so that no electrical energy need be consumed to maintain a watering state. A generator which produces electrical energy from the pressure head of a pressurized water source provides electrical energy for operating a motor and a motor controller, such as a device including a microprocessor.

Claims

1. Apparatus usable for distributing water among a plurality of sprinkling lines, comprising:

a central control device for receiving water from a pressurized water source line and controlling occurrence of a plurality of change-of-state events, without the necessity for sending electrical signals from said central device to locations at said sprinkling lines, each change-of-state event selected from the group consisting of initiation of flow of water to at least one of said plurality of sprinkling lines and cessation of water flow to at least one of said plurality of sprinkling lines, said control device including;

a plurality of controllable valve means for controlling flow of said water, each of said valve means effecting at least one of said change-of-state events;

operating means for hydraulically operating said valve means, in the absence of electrical activation of said operating means;

drivable means for controlling said operating means including a cam shaft driven by said drive means an operably connected to said controllable valve means for actuating said valve means;

controllable drive means for driving said drivable means; and

electronic computing means for programmably controlling said controllable drive means wherein said drive means drives said drivable means only during one of said change-of-state events.

2. Apparatus, as claimed in claim 1, wherein said controllable drive means is a stepper motor.

3. Apparatus, as claimed in claim 1, wherein said drive means consumes energy only during said change-of-state events.

4. Apparatus, as claimed in claim 1, wherein said operating means comprises at least first and second controllable motors, and said drivable means comprises first and second cam shafts, wherein said electronic computer means controls both of said first and second controllable motors.

5. Apparatus, as claimed in claim 1, wherein said computing means includes means usable for providing a programmed watering schedule, said schedule including pulsed watering, wherein at least one of said plurality of sprinkling lines is operated a programmable number of periods of watering per day, said periods of watering having a programmable duration.

6. Apparatus, as claimed in claim 5, wherein said number of periods per day is between about 10 and about 200.

7. Apparatus as claimed in claim 5, wherein said duration is between about five seconds and about one hour.

8. Apparatus, as claimed in claim 5, wherein said computing means includes means usable for providing a programmed watering schedule, said watering schedule for programmably controlling said controllable drive means over a period greater than one year, said watering schedule usable to provide a different watering schedule for any two consecutive days in said period.

9. Apparatus as claimed in claim 8, wherein said period is about 30 years.

10. Apparatus usable for distributing water among a plurality of sprinkling lines, comprising:

first means for generating electrical power using the pressure head of a source of pressurized water which flows through the out of said first means;

a controllable electric motor, using said electrical power generated by said first means to provide rotational power;

a cam shaft, connected to said electric motor for rotation of said cam shaft, said cam shaft having a plurality of cams;

a plurality of bleed valves operably connected to said cam shaft by cam followers, said bleed valves movable from a closed configuration to an open configuration permitting flow of bleed water, said movement of said bleed valves being effected by contact of said cams with said cam followers;

a plurality of pilot valves movable from a first configuration to a second configuration, each pilot valve adjacent to a corresponding pressurization chamber wherein pressurization of one of said pressurization chambers maintains said corresponding pilot valve in said first configuration;

means for providing fluid communication to permit flow from each of said pressurization chambers to a corresponding bleed valve, wherein movement of said bleed valve to said open configuration depressurizes said pressurization chamber;

a plurality of flow valves, each movable from a closed configuration to an open configuration permitting throughflow of water from a flow valve inlet to a flow valve outlet;

first means for connecting each flow valve to a corresponding pilot valve wherein said means for connecting positions said flow valve in said closed position when said pilot valve is in said first position and wherein said means for connecting positions said pilot valve in said -second position when said flow valve is in said open position;

second means for connecting said flow valve outlet of at least a first of said flow valves to at least a first of said plurality of sprinkling lines;

means for controlling said controllable motor to effect rotation of said camshaft from a first position to a second position;

wherein said camshaft in said first position permits positioning of at least a first cam follower in a first position closing a first of said bleed valves, permitting pressurizing of a first of said pressurization chambers, maintaining a first of said pilot valves in said first configuration and maintaining said first flow valve in said closed configuration; and

wherein said camshaft in said second position positions said first cam follower in a second position, opening said first bleed valve, depressurizing said first pressure chamber, permitting said flow valve to open and to move said means for connecting to position said pilot valve in said second position.

11. Apparatus, as claimed in claim 10, further comprising means for conveying said water which flows out of said means for generating to said flow valve input.

12. Apparatus, as claimed in claim 11, wherein said pilot valve is a center-guide valve further comprising:

a center-guide needle extending longitudinally from said valve; and

a needle guide surrounding a portion of said needle and defining a ring orifice therebetween, said ring orifice providing fluid communication between said pressure chamber and a source of pressurized water, defining a first rate of flow into said pressurized chamber when said source of pressurized water is at a first pressure.

13. Apparatus, as claimed in claim 12, wherein said means for providing fluid communication has a dimension providing for a flow rate of said flow from said pressure chamber to said bleed valve which is greater than said first flow rate when said source of pressurized water is at said first pressure.

14. Apparatus, as claimed in claim 10, further comprising means for conveying said water which flows out of said means for generating to at least a first of said pressurization chambers.

15. Apparatus, as claimed in claim 10, further comprising:

electric power storage means for storing power generated by said means for generating; and

means for conveying said stored power to said controllable electric motor.

16. Apparatus, as claimed in claim 10, wherein said means for generating said electrical power comprises a turbine generator.

17. Apparatus, as claimed in claim 16, further comprising means for producing at least a first jet of water from said source of pressurized water for use in rotating said turbine generator.

18. Apparatus, as claimed in claim 10, wherein said means for connecting each flow valve comprises a lever pivotable about a first pivot point, having a first portion operably connected to said pilot valve and having a second portion operably connected to said flow valve.

19. Apparatus, as claimed in claim 18, wherein:

said throughflow contributes a force tending to maintain said flow valve in said open position; and

wherein

said lever provides a mechanical advantage such that the force required to move said pilot valve from said first to said second position is less than the force tending to maintain said flow valve in said open position.

20. Apparatus, as claimed in claim 10, wherein said means for controlling comprises a microprocessor.

21. Apparatus, as claimed in claim 10, further comprising:

means for sensing precipitation and for providing a signal in response to sensed precipitation; and

means for conveying said signal to said means for controlling.

22. Apparatus, as claimed in claim 10, further comprising:

filter means for filtering said water from said pressurized water source by flowing said water through said filter in a first direction; and

means for automatically flowing water through said filter in a direction opposite to said first direction to backflush said filter.

23. Apparatus, as claimed in claim 10, further comprising a plenum for receiving said pressurized water, said plenum being in fluid communication with said plurality of flow valve inlets.

24. Apparatus, as claimed in claim 10, further comprising means for conveying said bleed water away from said bleed valves to combine with at least a portion of said pressurized water.

25. Apparatus, as claimed in claim 10, wherein said pilot valve comprises a rolling diaphragm.

26. Apparatus, as claimed in claim 10, wherein one of said pilot valve and said flow valve includes:

a valve body;

a plunger, operably connected to said first means for connecting; and

means for resiliently connecting said plunger to said valve body.

27. Apparatus, as claimed in claim 26, wherein said means for resiliently connecting comprises at least a first pair of belville spring washers.

28. Apparatus, as claimed in claim 10, wherein said plurality of pilot valves each has a diameter, and wherein said plurality of flow valves each has a diameter, the diameter of each pilot valve being no greater than the diameter of said corresponding flow valve.

29. Apparatus, as claimed in claim 10, further comprising a single housing, wherein all other components of said apparatus are centralized so as to be contained in said single housing.

30. Apparatus, as claimed in claim 29, further comprising at least a first union joint for connecting said apparatus to at least a first water supply line having a longitudinal axis, and at least a second union joint for connecting said apparatus to at least a first sprinkler line having a longitudinal axis.

31. Apparatus, as claimed in claim 30, wherein each of said union joints defines a plane non-orthogonal to the axes of said water supply line and sprinkler line.

32. Apparatus, as claimed in claim 30, wherein said union joints reside within said housing.

33. Apparatus, as claimed in claim 30, wherein said flow valves have a nominal size and wherein said apparatus occupies a volume, in cubic inches, which is not greater than about nominal size of said flow valves times the sum of the number of flow valves and 23.

34. Apparatus, as claimed in claim 29, wherein said housing has a width, a length, and a height, and wherein said source of pressurized water is a water line having a nominal size, the sum of said width, said length, and said height being about equal to 10.25×

the nominal size of said water line.

35. Apparatus, as claimed in claim 10, further comprising:

photoelectric means for producing electrical power from sunlight; and

means for conveying said power produced by said photoelectric means to said controllable electric motor.

36. A hydraulically actuated nestable valve in a sprinkler system responsive to computer control having an inlet and outlet comprising in combination:

a sprinkler;

a valve body having input through said inlet to a high pressure valve plenum within said body;

a valve seat defined within said body, said valve seat communicating to said high pressure valve plenum on one side, and having a passage to said valve outlet on the other side, said valve outlet connected to said sprinkler;

a valve disc for closing over said seat to contain said high pressure water plenum;

hydraulically actuated means including a passage to said high pressure plenum for movement under force to a normally closed position responsive to water pressure in said plenum;

a computer operatively connected to said hydraulically actuated means for controlling said hydraulically actuated means;

a pivot arm between said valve disc on one side and said hydraulically actuated means on the opposite side, with a pivot therebetween for taking said movement under force from said hydraulically actuated means and closing said valve; and

a passageway for bleeding pressure from said high pressure plenum from said hydraulically actuated means to release said force on said arm to permit said valve disc to rise, and open said valve seat to permit water flow from said plenum to said valve outlet.

37. A hydraulically actuated nestable valve according to claim 36 and including spring means communicated to said lever arm, to accommodate wear at said valve seat and valve disc.

38. A hydraulically actuated nestable valve according to claim 37 and including spring means between said valve disc and arm to accommodate wear at said seat and disc.

39. A hydraulically actuated nestable valve according to claim 36 and wherein said hydraulically actuated means includes a cylinder, a piston, and a rolling diaphragm connecting said cylinder and said piston.

40. A hydraulically actuated nestable valve according to claim 36 and wherein said lever arm connected said valve disc and hydraulically actuated means with leverage.

41. The invention of claim 40 in which said lever has leverage for multiplying force from said hydraulically actuated means onto said valve disc.

42. A hydraulically actuated nestable valve computer control and placement in nest relation with like valves, having an inlet and outlet, all said valves connected to a sprinkler system comprising in combination:

a valve body having first and second parallel opposite walls;

a high pressure valve plenum within said body, said plenum communicated to first aperture in said first wall and second apertures in said second wall, said apertures having common relative position to nest with like apertures in like walls;

a valve seat defined within said body, said valve seat spanning a distance slightly less than the distance between said valve walls and communicated to said high pressure valve plenum on one side of said seat, and having a passage to said valve outlet on the other side of said seat, said passage being confined between said valve walls outward of said valve body;

a sprinkler connected to each said valve outlet;

a valve disc for disposing over said seat containing said high pressure water plenum;

hydraulically actuated means including a passage to said high pressure plenum for movement under force to a normally closed position, responsive to water pressure in said plenum, said hydraulically actuated means being displaced from said valve seat and disc and nested between said first and second parallel opposite walls;

a computer operatively connected to said hydraulically actuated means for actuating said means to control said valve disc;

a pivot arm extending substantially parallel to said walls between said valve disc on one side, and said hydraulically actuated means on the opposite side, with a pivot therebetween for taking movement under force from said hydraulically actuated means, and closing said valve; and

a passageway for bleeding pressure from said high pressure plenum from said hydraulically actuated means to release force on said arm, and to permit said valve disc to rise, and open said valve seat to permit water to flow from said plenum to said valve outlet, said passageway communicated away from said parallel walls of said valve body.

43. Generating apparatus for generating electricity placement across electrically actuated computer controlled sprinkler means for receiving and routing water to at least one sprinkling line and sprinkler comprising:

first water passage means having an inlet for receiving water from a pressurized water source and selectably routing at least a portion of said pressurized water to an outlet and then to at least said first sprinkling line;

water actuated rotatable means communicated to the outlet of said means for receiving water from said pressurized source;

means for generating said electric energy to be used by said electrically actuated means for receiving and routing said water whereby said means for generating using a flow of water from said pressurized water source powers said means for receiving and routing, said means for generating having at least a first phase during which said means for generating is accelerating and a second phase during which said means for generating is rotating at a substantially constant means; and

means for bypassing said means for receiving wherein said bypassing means provides a parallel flow path bypassing said water actuated rotable means during said second phase when said generating means is rotating at a substantially constant velocity whereby flow across said apparatus is increased between said pressurized water source and said at least one sprinkling line;

a valve for controlling said at least one sprinkler responsive to a signal from a computer; and

,

a computer powered by said means for generating electricity operatively connected to said valve to operate said valve.

44. A computer actuated control means for direct overlying connection to a group of nested valves at an upper common surface formed in discrete segments by said nested valves, each said valve having:

a common inlet for receiving fluid from a pressurized source;

a discrete outlet for each said valve;

a discrete segment for forming said upper common surface when said valves are nested;

a hydraulic channel communicated through common locations on said discrete segment of said common surfaces of each said valve, said hydraulic channel communicated to hydraulic actuating means to cause fluid to flow between said inlet and outlet of said valve;

valve nesting means for disposing said side-by-side valves to define said common surface with side-by-side discrete segments;

computer controlled valve control means including;

a valve matrix having a discrete valve for each said hydraulic channel to permit flow through said channel to actuate said valve;

a computer actuated controlled for controlling said valve matrix to stop and start water to said hydraulic channel; and

a channel matrix for disposition over said common surface defined by said discrete segments of said nested valves having a plurality of channels, each said channel including a common point of origin overlying the outlet of said channels on said discrete segment forming said common surface, and communicated to a discrete valve in said valve matrix at the other end, whereby said control can actuate any one of said group of nested valves.