Liquid level monitor

• US 5,279,157 A
• Filed: 08/03/1992
• Issued: 01/18/1994
• Est. Priority Date: 08/03/1992
• Status: Expired due to Term

• Current Assignee: Casco Products Corporation (Amphenol Corporation)
• Original Assignee: Casco Products Corporation (Amphenol Corporation)
• Inventors: Toth, Lisa, Kelemen, Kenneth J., El-Haj, Ali, Mattis, Donald J.
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): Bennett, G. Bradley
• Application Number:
  US07/923,524
• Time in Patent Office: 533 Days
• Field of Search: 73/290 R, 73/293, 250/577, 250/903, 356/135, 356/136, 356/137
• US Class Current: 73/290.00R
• CPC Class Codes: G01F 23/2925 using electrical detecting means
• CPC Class Codes: Y10S 250/903 with prism contacting liquid

Abstract

A liquid level monitor for sensing the level of liquid in a tank or vessel, typically an automobile radiator, employing a probe with a light emitting diode and phototransistor mounted inside an enclosure, the enclosure having a transparent lens through which light can pass, and the lens having a prism configuration which diffuses or alters stray light which occurs by reflection off an interior core wall of the vessel and prevents the diffused or dispersed light from rendering the phototransistor conductive and possibly leading to a false indication or reading of liquid level. The light emitting diode is electrically excited with a high-intensity, short duration pulse, which improves the sensitivity of the monitor.

Claims

1. A liquid level monitor, comprising in combination:

a) a housing having a lens in one wall, said wall and lens being adapted for submersion in liquid whose level is to be monitored,

b) a light emitting diode and a photo-responsive device in said housing, both facing in a common direction toward said lens, and

c) light-passing and altering means located on the exterior of said lens, said means being cooperable with said lens for attenuating predetermined portions of reflected stray light which have originated at the light emitting diode and which have passed outwardly through the lens, and which have been externally reflected onto the exterior of the lens from a point which is spaced from the lens and which is exterior to the said housing.

2. The invention as set forth in claim 1, wherein:

a) said light-passing and altering means comprises prism configurations on the outer surface of said lens.

3. The invention as set forth in claim 2, wherein said prism configurations comprise a series of substantially parallel ribs.

4. The invention as set forth in claim 2, wherein said prism configurations comprise a series of pyramids, spaced side by side.

5. The invention as set forth in claim 3, wherein the ribs have troughs between them, and the angle between the walls of each trough is between 72°

and 90°

.

6. The invention as set forth in claim 3, wherein the ribs have troughs between them, and the angle between the walls of each trough is on the order of 84°

.

7. The invention as set forth in claim 1, wherein the lens has a conical exterior surface configuration, and the light-passing and altering means is disposed in the conical surface of the lens.

8. The invention as set forth in claim 7, wherein the lens has a center recess at its inner side opposite to the conical surface thereof.

9. The invention as set forth in claim 1, and further including a reflecting surface disposed opposite the lens, and spaced a distance therefrom.

10. The invention as set forth in claim 9, wherein said reflecting surface comprises a core wall of an automotive radiator.

11. The invention as set forth in claim 10, wherein said liquid comprises a translucent radiator coolant.

12. The invention as set, forth in claim 1, wherein:

a) said light-passing and altering means comprises multiple pyramids, spaced side by side, on the outer surface of said lens.

13. The invention as set forth in claim 1, wherein:

a) said light-passing and altering means comprises multiple prisms, formed by a set of substantially parallel ridges and grooves, and a second set of substantially parallel ridges and grooves, said second set being substantially perpendicular to the first-mentioned set of ridges and grooves, respectively.

14. The invention as set forth in claim 1, wherein:

a) said light-passing and altering means comprises a peripheral conical surface, and a series of circular ridges within said conical surface, said ridges being substantially concentric with one another, and being separated from one another by circular grooves.

15. The invention as set forth in claim 14, wherein the walls of the circular grooves have a matte finish.

16. The invention as set forth in claim 1, and further including:

a) an automotive vehicle radiator having a heat-exchanger core and a jacketing wall exterior to said core in closely spaced relation thereto,

b) said core having a reflective tube sheet defining with said jacketing wall a coolant reservoir area,

c) said housing being mounted on said jacketing wall and with its lens facing said tube sheet.

17. A liquid level monitor for a tank or vessel, said tank having an aperture in a side wall, and containing a generally translucent liquid, and said tank having a core with a light-reflective interval wall surface, the monitor comprising in combination:

a) a liquid level indicator probe comprising a housing carried in the aperture of said tank side wall, said indicator probe having walls and a lens in one of its walls, said lens being adapted for submersion in the liquid in the tank,

b) a light emitting diode and a photo-responsive device in said probe housing, both facing in a common direction toward said lens, and

c) light-altering means which is cooperable with said lens, for attenuating predetermined portions of light which originate from the light emitting diode, pass through the translucent liquid, impinge on said light-reflective internal wall surface of the core and are reflected back therefrom, through the lens and to the photo-responsive device, and which could otherwise cause erroneous readings of the liquid level.

18. A liquid level monitor for a tank or vessel, said tank having an aperture in a side wall, and containing a generally translucent liquid, said tank having an internal core with a light-reflective internal wall surface, the monitor comprising in combination:

a) a liquid level indicator probe comprising a housing carried in the aperture of said tank side wall, said indicator probe having walls and a lens in one of its walls, said lens being adapted for submersion in the liquid in the tank,

b) a light emitting diode and a photo-responsive device in said probe housing, both facing in a common direction toward said lens, and

c) means on said lens, for discriminating between light that is generated by the light emitting diode and internally reflected by the lens to arrive at the photo-responsive device, and stray light that is generated by the light emitting diode, passes outwardly through the lens and translucent liquid, impinges on and is reflected from the light-reflective internal wall of the tank to re-enter the lens and strike the photo-responsive device, thereby to prevent an erroneous low reading of liquid level due to such stray light.

19. An automotive radiator and coolant level monitor therefor, comprising in combination:

a) a radiator tank having an apertured side wall, and containing a generally translucent coolant liquid,

b) a light-reflective internal wall surface disposed in said radiator tank,

c) a coolant level indicator probe comprising a housing carried in the aperture of said radiator tank side wall, said indicator probe having walls and a lens in one of its walls, said lens being adapted for submersion in the coolant liquid in the tank,

d) a light emitting diode and a photo-responsive device in said probe housing, both facing in a common direction toward said lens, and

e) light-altering means which is cooperable with said lens, for attenuating predetermined portions of light which originate from the light emitting diode, pass through the coolant, impinge on said light-reflective internal wall surface of the radiator tank and are reflected back therefrom, through the lens and to the photo-responsive device, and which could otherwise cause erroneous readings of the coolant level.

20. An automotive radiator and coolant level monitor therefor, comprising in combination:

a) a radiator tank having an apertured side wall, and containing a generally translucent coolant liquid,

b) a light-reflective internal wall disposed in said radiator tank,

c) a coolant level indicator probe comprising a housing carried in the aperture of said radiator tank side wall, said indicator probe having walls and a lens in one of its walls, said lens being adapted for submersion in the coolant liquid in the tank,

d) a light emitting diode and a photo-responsive device in said probe housing, both facing in a common direction toward said lens, and

e) means on said lens, for discriminating between light that is generated by the light emitting diode and internally refracted by the lens to the photo-responsive device, and stray light that is generated by the light emitting diode, passes outwardly through the lens and coolant and is reflected from the light-reflective internal wall of the radiator tank, and which thereafter re-enters the lens as a dispersed beam and strikes the photo-responsive device, thereby to prevent an erroneous reading of coolant level due to such stray light.