Remote steering system for medical catheter

• US 5,279,559 A
• Filed: 03/06/1992
• Issued: 01/18/1994
• Est. Priority Date: 03/06/1992
• Status: Expired due to Fees

• Current Assignee: First Fidelity Bank National Association As Agent
• Original Assignee: AAI Corporation (Textron Inc)
• Inventors: Barr, Irwin R.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US07/846,329
• Time in Patent Office: 683 Days
• Field of Search: 604/95, 604/281, 604/264, 604/280-282, 128/772, 128/657, 128/658
• US Class Current: 604/95.05
• CPC Class Codes: A61M 25/0158 with magnetic or electrical means, e.g. by using piezo materials, electroactive polymers, magnetic materials or by heating of shape memory materials

Abstract

Methods and apparatus are provided for remotely controlling the bending of an elongated member by implementing energy responsive control over a member that is configured from two plastic materials of differing coefficients of thermal expansion. The disclosed methods and apparatus are particularly applicable for use in applications such as surgical catheterization where control of the member from a position relatively remote from the member is desired.

Claims

1. A thermal energy responsive surgical device insertable into the body of a patient, the device comprising:

a generally cylindrical flexible member comprising a first non-metallic material having a coefficient of thermal expansion;

at least one strip formed from a second non-metallic material, said strip being bonded to said flexible member, said second non-metallic material having a coefficient of thermal expansion greater than that of said first non-metallic material; and

a supply system for supplying thermal energy to said second non-metallic material strip from a position remote therefrom to effect expansion of said second non-metallic material strip and a change in angular configuration of said flexible member.

2. The device according to claim 1, wherein said thermal energy supply system comprising a resistance heater wire connected to said strip and a source of electrical energy.

3. The device according to claim 2, wherein said heater wire is comprised of a nickel metal alloy.

4. The device according to claim 2, wherein said heater wire is provided with a generally sinusoidal configuration along at least a portion of its length.

5. The device according to claim 1, wherein said thermal energy supply system comprises an optical energy source.

6. The device according to claim 5, wherein said thermal energy supply system comprises at least one optical fiber which extends from said optical energy source to said second material layer.

7. The device according to claim 6, wherein a darkened exterior surface is provided along at least a portion of the length of at least one of said optical fibers.

8. The device according to claim 6, wherein at least two of said second non-metallic material layers are positioned along said flexible member, a plurality of optical fibers being provided and arranged such that at least a single one of said plurality of optical fibers extends from said optical energy source to each of said two second non-metallic material layers.

9. The device according to claim 5, wherein said optical energy source comprises at least one laser energy source.

10. The device according to claim 9, wherein said laser energy source is operable to emit optical energy having a wavelength in the range of from about 700 nm to about 900 nm.

11. The device according to claim 1, wherein said flexible member defines a tubular lumen along at least a portion of its length.

12. The device according in claim 1, wherein said flexible member comprises a radio-opaque indicator adjacent at least one of said non-metallic material layers.

13. The device according to claim 1, wherein said flexible member comprises a plurality of strips formed from said second non-metallic material positioned therealong.

14. The device according to claim 13, wherein said thermal energy supply system is operable to independently deliver thermal energy to at least two of said plurality of strips.

15. The device according to claim 14 wherein at least two of said plurality of second material strips are positioned laterally adjacent one another at a common level along said flexible member.

16. The device according to claim 15 wherein at least three second material a strips are provided along said flexible member at said common level thereof, at least two of said second material strips positioned at said common level being independently controllable by said thermal energy supply system.

17. The device according to claim 13, wherein said plurality of strips are arranged to form at least two zones located at different longitudinal positions along the flexible member.

18. The device according to claim 17 wherein the strips comprising two of said zones are controllable independently from one another.

19. The device according to claim 1, wherein said first non-metallic material comprises a polymerized halogenated hydrocarbon.

20. The device according to claim 19, wherein said polymerized halogenated hydrocarbon comprises a polyfluorinated alkylene.

21. The device according to claim 1, wherein said second non-metallic material comprises a silicone rubber.

22. The device according to claim 1, wherein said second material is received within at least one groove formed within said first material layer.

23. The device according to claim 1, further comprising an expansion control system for progressively controlling expansion of said strips of second material.

24. The device according to claim 1, wherein the material comprising said second material exhibits a coefficient of thermal expansion at least twice that of the material comprising said first material layer.

25. The device according to claim 1, wherein at least one of said first and second materials is comprised of a material that is non-antigenic to mammalian tissue.

34. The bi-plastic switch according to claim 23, wherein the amount of thermal energy supplied to said second material member is modulated by varying electrical current flow to said second material layer.

26. An energy-responsive bi-plastic switch, comprising:

a first member formed from a first plastic material having a coefficient of thermal expansion; and

a second member positioned along at least a portion of said first member and being formed from a second plastic material having a coefficient of thermal expansion greater than that of said first plastic material, said second member being responsive to thermal energy input to effect a change in angular orientation of the adjacent portion of the first member.

27. The bi-plastic switch according to claim 26, further comprising a supply system for supplying thermal energy to said second material member to effect expansion thereof.

28. The bi-plastic switch according to claim 27, wherein said thermal energy supply system comprises a resistance heater wire coupled to said second material member.

29. The bi-plastic switch according to claim 27, wherein said thermal energy supply system comprises an optical energy source.

30. The bi-plastic switch according to claim 29, wherein at least one optical fiber is provided to transmit said optical energy from said optical energy source to said second material member.

31. The bi-plastic switch according to claim 26 wherein at least two zones of second material members are provided along a surface of said first material layer at different longitudinal positions thereof.

32. The bi-plastic switch according to claim 31, further comprising a control system for independently supplying said thermal energy to each of said zones.

33. The bi-plastic switch according to claim 32, wherein said control system is operable to modulate the amount of thermal energy to be supplied to said second material member comprising at least one of said zones.

35. The bi-plastic switch according to claim 32, wherein the amount of thermal energy supplied to said second material member is modulated by varying at least one of the duration and rate of optical energy pulse generation of pulses conveyed to said second material member.

36. The bi-plastic switch according to claim 26, wherein said first material member comprises a polymerized halogenated hydrocarbon.

37. The bi-plastic switch according to claim 36, wherein said polymerized halogenated hydrocarbon comprises a polyfluorinated alkylene.

38. The bi-plastic switch according to claim 26, wherein said second material member comprises a silicone rubber.

39. The bi-plastic switch according to claim 38, wherein said first material member comprises a material having a coefficient of thermal expansion that is up to about 20% as high as that of said silicone rubber.

40. The bi-plastic switch according to claim 26 wherein said first and said second material members are comprised of materials that are non-antigenic to mammalian tissue.

41. The bi-plastic switch according to claim 26, wherein said first material layer is configured as a generally cylindrical tubular member which defines a tubular lumen that extends along at least a portion of the length of the tubular member.

42. The bi-plastic switch according to claim 41, wherein said second material member is positioned along an exterior surface of said tubular member.

43. A method for effecting bending of a first member in response to thermal energy input to a second member positioned adjacent the first member, comprising the steps of:

forming the first member from a non-metallic flexible material having a relatively low coefficient of thermal expansion;

forming the second member from a non-metallic flexible material having a coefficient of thermal expansion that is at least twice that of said first non-metallic material;

bonding the second member along at least a portion of the first member; and

receiving thermal energy with said second member to effect expansion thereof and bending of the first member in a predetermined direction generally away from said second member.

44. The method according to claim 43 wherein said second member is secured to said first member by receiving at least a portion of the second member within at least one groove formed within the first member.

45. The method according to claim 43, wherein said first and second non-metallic materials are selected from the family of compounds that are non-antigenic to mammalian tissue.

46. The method according to claim 43, wherein said first member is formed from a polytetrafluoroethylene.

47. The method according to claim 43, wherein said second member is formed from a silicone rubber.

48. The method according to claim 43, wherein said thermal energy arises from the delivery of electrical energy to a metallic member associated with said second member.

49. The method according to claim 43, wherein said thermal energy arises from the delivery of optical energy to said second member.

50. The method according to claim 49 wherein said optical energy is in the form of electromagnetic energy having a wavelength of from about 700 nm to about 900 nm.

51. The method according to claim 49, wherein said optical energy is passed through at least one optical fiber to said second member.

52. The method according to claim 51, wherein said optical fiber is provided with a darkened exterior surface along at least a portion of its length.

53. The method according to claim 51, wherein said optical fiber is provided with a metallic coating along at least a portion of its length.

54. An energy responsive device operable to change directional orientation along at least a single axis, comprising:

an elongated flexible member comprising a first non-metallic material having a coefficient of thermal expansion;

a plurality of strips coupled to said flexible member, said strips being formed from a second, non-metallic material and arranged its discrete zones along said flexible member, said zones being longitudinally spaced apart from one another along the length of said flexible member; and

an energy supply system for imparting thermal energy to a predetermined one or more strip in at least one of said zones from a position remote therefrom to effect expansion of said one or more strips and a change in angular orientation of said flexible member.

55. The device according to claim 54, wherein said energy supply system comprises a resistance heater wire connected to at least one of said strips and an electrical energy source connected to the wire.

56. The device according to claim 54, wherein said energy supply system comprises an optical fiber connected to at least one of said strips and a source of optical energy connected to the fiber.

57. The device according to claim 54, further comprising a control system connected to said energy supply system that is operable to direct said energy to at least one of said zones.