Method for dispensing different amounts of detergent in a warewash machine depending on a fill cycle or a rinse cycle

• US 5,282,901 A
• Filed: 11/06/1992
• Issued: 02/01/1994
• Est. Priority Date: 02/28/1990
• Status: Expired due to Term

• Current Assignee: Kay Chemical Co. (Ecolab, Inc.)
• Original Assignee: Kay Chemical Co. (Ecolab, Inc.)
• Inventors: Reinhard, Roger A.
• Primary Examiner(s): Bell, Mark L.
• Assistant Examiner(s): CHAUDHRY, SAEED T
• Application Number:
  US07/972,728
• Time in Patent Office: 452 Days
• Field of Search: 134/18, 134/25.1, 134/25.2, 134/56 D, 134/57 D, 134/58 D, 68/17 R, 222/651, 222/652
• US Class Current: 134/18
• CPC Class Codes: A47L 15/0055 Metering or indication of used products, e.g. type or quantity of detergent, rinse aid or salt; for measuring or controlling the product concentration
• CPC Class Codes: A47L 15/449 Metering controlling devices A47L15/4229 takes precedence
• CPC Class Codes: A47L 2401/06 Water supply, circulation or discharge information
• CPC Class Codes: A47L 2401/07 Status of hydraulic components, e.g. open/close status of water inlet/outlet valves, operating position of water diverters
• CPC Class Codes: A47L 2501/07 Consumable products, e.g. detergent, rinse aids or salt

Abstract

A dispensing apparatus and method for dispensing detergent in a warewash machine. The rinse water spray system or an alternate water source is monitored to determine if water is being supplied to the warewash machine. Once water is sensed being supplied to the machine, the apparatus determines whether the water is being supplied for a rinse cycle or a fill cycle. The amount of detergent dispensed is controlled based upon the determination of whether the water is being supplied in a rinse cycle or a fill cycle. If the apparatus determines that the water is being supplied for a rinse cycle, a make-up amount of detergent is dispensed upon completion of the rinse cycle. If the apparatus determines that the water is being supplied for a fill cycle, the washtank is precharged with the desired concentration of detergent during the fill cycle.

Claims

1. A method of dispensing detergent in a warewash machine including a washtank for holding a supply of wash water and a rinse water spray system through which water is supplied in a rinse cycle and in a fill cycle, the method comprising the steps of:

sensing through a water responsive means or a machine supplied electrical signal when water is supplied to the warewash machine;

determining whether the water is being supplied in a fill cycle or a rinse cycle by sensing whether water is being supplied at a time subsequent to initially sensing when water is supplied to the warewash machine;

dispensing detergent to the washtank of the warewash machine; and

controlling the amount of detergent dispensed based upon the determination of whether the water is being supplied in a fill cycle or a rinse cycle.

2. The method of claim 1, wherein the step of determining whether the water is being supplied in a rinse cycle or a fill cycle includes generating a first electrical signal when a rinse cycle is determined and a second electrical signal when a fill cycle is determined.

3. The method of claim 2, wherein the step of controlling the amount of detergent dispensed includes dispensing a first amount of detergent in response to the first electrical signal and dispensing a second amount of detergent in response to the second electrical signal.

4. The method of claim 3, wherein the first amount of detergent is dispensed after the rinse cycle is complete.

5. The method of claim 4, wherein the second amount of detergent is dispensed during the fill cycle.

6. The method of claim 3, wherein the detergent is dispensed by a variable speed peristaltic pump.

7. The method of claim 6, further comprising the step of adjusting the speed of the pump at times when it is dispensing the first amount of detergent.

8. The method of claim 1, wherein the rinse water spray head includes a valve that is provided a control signal to supply water and the step of monitoring the rinse water spray head includes sensing the control signal provided to the valve.

9. The method of claim 8, wherein the step of determining whether the water is being supplied in a rinse cycle or a fill cycle includes sensing the control signal to the valve continuously for a period of time after the control signal was initially sensed.

10. The method of claim 9, wherein the amount of time is about 18 seconds to about 20 seconds.

11. A method of dispensing detergent in a warewash machine including a washtank for holding a supply of wash water supplied during a fill cycle, a rinse water spray head through which water is supplied to the washtank during at least the rinse cycle, and an overflow drain for draining excess water introduced into the washtank, the method comprising the steps of:

sensing when water is supplied into the washtank;

determining whether the water is being supplied into the washtank in a fill cycle or a rinse cycle;

introducing into the washtank during a fill cycle a supply of water sufficient to fill the washtank;

introducing during the fill cycle a first supply of detergent sufficient to charge the water supplied into the washtank during the fill cycle;

introducing during the rinse cycle a supply of water sufficient to rinse wares in the warewash machine and draining through the overflow drain the excess water introduced into the washtank; and

supplying into the washtank after each rinse cycle is complete a second supply of detergent sufficient to fully charge the water in the washtank.

12. The method of claim 11, wherein the second supply of detergent supplied into the washtank is substantially less than the first supply.

13. A method of dispensing detergent in a warewash machine including a washtank for holding a supply of wash water and a rinse water spray system through which water is supplied in a rinse cycle and in a fill cycle, the method comprising the steps of:

monitoring the condition of the rinse water spray system to sense when water is supplied to the warewash machine;

determining whether the water is being supplied in a fill cycle or a rinse cycle, including generating a first electrical signal when a rinse cycle is determined and a second electrical signal when a fill cycle is determined;

dispensing detergent to the washtank of the warewash machine; and

controlling the amount of detergent dispensed based upon the determination of whether the water is being supplied in a fill cycle or a rinse cycle, including dispensing a first amount of detergent after the rinse cycle is complete in response to the first electrical signal and dispensing a second amount of detergent in response to the second electrical signal.

14. The method of claim 13 wherein the second amount of detergent is dispensed during the fill cycle.