Rechargeable battery manager

• US 5,283,511 A
• Filed: 06/08/1992
• Issued: 02/01/1994
• Est. Priority Date: 06/08/1992
• Status: Expired due to Fees

• Current Assignee: Joe W Watson, Thomas Keener
• Original Assignee: Joe W Watson, Thomas Keener
• Inventors: Keener, Thomas, Watson, W. Joe
• Primary Examiner(s): KINCAID, KRISTINE LYNN
• Application Number:
  US07/895,331
• Time in Patent Office: 603 Days
• Field of Search: 320/2, 320/5, 320/6, 320/14, 320/15, 320/22, 320/23, 320/24, 320/20, 320/21, 320/31, 320/32, 320/39, 320/40
• US Class Current: 320/106
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries

Abstract

Apparatus and method for conditioning batteries such as those of the nickel-cadmium type for which deep discharge prior to recharge is desirable. Mechanical programming plates having different patterns of apertures for batteries of different characteristics are provided. When a battery is to be conditioned, one of the programming plates having an aperture pattern representing the characteristics of that battery is attached to the battery and the combined battery/programming plate is positioned on the battery conditioner. A surface of the conditioner contains programming pins that sense the aperture pattern on the programming plate and automatically program the discharging/charging circuits to provide a discharge/charge sequence that is tailored to the particular characteristics of the battery being conditioned.

Claims

1. A battery conditioner comprising:

a. a plurality of differing mechanical devices representing a plurality of batteries of differing characteristics, said mechanical devices including programming means tailored to the characteristics of each of said batteries for automatically programming said battery conditioner to supply to said batteries individually programmed levels of charge representing for said batteries essentially optimum levels of such charge;

b. attaching means for attaching said mechanical devices to said batteries thereby to match each one of said batteries with the one of said mechanical devices which includes programming means tailored to the characteristics of said each one of said batteries;

c. a housing for individually receiving said mechanical devices, said housing including electrical circuits for discharging and recharging said batteries;

d. sensing means associated with said housing for sensing the presence of one of said mechanical devices and for making electrical connection to terminals of one of said batteries attached to said one of said mechanical devices; and

e. control means including said sensing means for discharging the connected one of said batteries for which said electrical connection is made to a voltage level tailored to voltage characteristics of said connected one of said batteries and then automatically recharging said connected one of said batteries to a predetermined programmed level according to said programming means.

2. A battery conditioner according to claim 1 in which said electrical circuits for discharging and recharging said batteries establish any selected one of a predetermined group of different discrete charging levels.

3. A battery conditioner according to claim 2 in which said discrete charging levels are each constant current.

4. A battery conditioner according to claim 2 in which said programming means automatically selects a predetermined one of said discrete charging levels.

5. A battery conditioner according to claim 3 in which said programming means automatically selects a predetermined one of said constant current charging levels.

6. A battery conditioner according to claim 1 in which said attaching means comprises an adhesive.

7. A battery conditioner according to claim 1 in which said sensing means senses said presence of said one of said mechanical devices by making electrical contact with said one of said mechanical devices.

8. A battery conditioner according to claim 1 in which said housing includes on the exterior thereof a pair of rails for receiving selected ones of said mechanical devices.

9. A battery conditioner according to claim 1 in which said housing includes on the exterior thereof three rails for selectively receiving said batteries.

10. A battery conditioner according to claim 1 in which said mechanical devices include electrically conductive regions.

11. A battery conditioner according to claim 1 in which said control means is activated to initiate said discharging and recharging only after a predetermined delay following said sensing of the presence of one of said mechanical devices.

12. A battery conditioner comprising:

a. a plurality of differing mechanical devices representing a plurality of batteries of differing characteristics, said mechanical devices including programming plates tailored to the characteristics of said batteries for automatically programming said battery conditioner to supply to each of said batteries a programmed level of charge individually representing for each of said batteries an essentially optimum level of such charge;

b. means for attaching said programming plates to said batteries thereby to match each of said batteries with the one of said programming plates which is tailored to the characteristics of said each of said batteries;

c. a housing for individually receiving said mechanical devices, said housing including electrical circuits for discharging and recharging said batteries at different recharging rates;

d. a sensor associated with said housing for sensing the presence of one of said mechanical devices and for making electrical connection to terminals of one of said batteries attached to said one of said mechanical devices; and

e. means including said sensor for discharging the one of said batteries for which said electrical connection is made to a voltage level tailored to voltage characteristics of said one of said batteries and then automatically recharging said one of said batteries to a predetermined programmed level according to said programming plates.

13. A method of conditioning a battery comprising:

a. providing a programming plate having a plurality of apertures therethrough representing electrical characteristics of a predetermined type of battery;

b. obtaining a battery of said predetermined type;

c. attaching said programming plate to said battery;

d. providing a battery conditioner having a surface region for mating engagement with said programming plate;

e. providing in said surface a plurality of programming pins for registration with at least some of said apertures thereby to identify said electrical characteristics of said predetermined type of battery and for automatically programming said battery conditioner to condition said battery according to said electrical characteristics of said predetermined type of battery; and

f. activating said battery conditioner when said electrical characteristics of said predetermined type of battery are identified thereby to condition said battery according to its electrical characteristics.

14. A method according to claim 13 in which the step of conditioning said battery according to said electrical characteristics further includes discharging said battery until the electrical potential at the terminals of said battery is equal to or less than a predetermined level.

15. A method according to claim 13 in which the step of conditioning said battery according to said electrical characteristics further includes charging said battery at a predetermined constant current level during a predetermined period of time.

16. A method according to claim 13 in which the step of conditioning said battery according to said electrical characteristics further includes:

a. discharging said battery until the electrical potential at the terminals of said battery is equal to or less than a predetermined level, and

b. charging said battery at a predetermined constant current level during a predetermined period of time.