Embroidering machine including sewing machine and embroidering unit connectable to sewing machine

• US 5,284,104 A
• Filed: 12/28/1992
• Issued: 02/08/1994
• Est. Priority Date: 02/06/1992
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Goto, Hideki, Hori, Masayuki
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US07/997,217
• Time in Patent Office: 407 Days
• Field of Search: 112/121.12, 112/121.11, 112/103, 112/220, 112/221, 112/102, 112/78, 112/277
• US Class Current: 112/102.5
• CPC Class Codes: D05B 19/12 characterised by control of operation of machine

Abstract

An embroidering machine comprised of a common electronic sewing machine having a first controller and an embroidering unit detachably connected to the electronic sewing machine. The operating speed of a main motor of the electronic sewing machine is controlled according to a feed by which an embroidery frame holding a workpiece is moved when forming a stitch of an embroidery pattern. The embroidering unit has a second controller which generates a speed control signal relevant to the feed by which the embroidery frame is moved to form a stitch, the speed control signal is applied through a signal line and a connector to the first controller of the electronic sewing machine, and the first controller controls the operating speed of the main motor according to the speed control signal.

Claims

1. An embroidering machine having a sewing machine and an embroidering unit detachably connected to the sewing machine for enabling embroidering operation, the embroidering machine comprising:

stitch forming means provided in the sewing machine for forming a stitch, the stitch forming means including a loop catcher and a needle bar having a needle at a lower end thereof;

a main motor provided in the sewing machine for driving the stitch forming means;

speed control means provided in the sewing machine for controlling the main motor based on a speed control signal;

an embroidery frame provided in the embroidering unit for holding a workpiece;

moving means provided in the embroidering unit for moving the embroidery frame in a horizontal plane;

storing means provided in the embroidering unit for storing feed data representing a feed of the embroidery frame necessary for forming each of stitches of a plurality of embroidery patterns;

feed control means provided in the embroidering unit for controlling the moving means and for generating a speed control signal based on feed data stored by the storing means; and

first connecting means for connecting the speed control means of the sewing machine to the feed control means of the embroidering unit so as to transmit a speed control signal generated by the feed control means to the speed control means.

2. The embroidering machine according to claim 1, further comprising:

phase signal generating means provided in the sewing machine for generating a phase signal identifying a predetermined period allowing for the movement of the embroidery frame holding the workpiece, in which the needle is separated from the workpiece; and

second connecting means for connecting the phase signal generating means of the sewing machine to the feed control means of the embroidering unit so as to transmit the phase signal generated by the phase signal generating means to the feed control means, wherein the feed control means controls the moving means such that the moving means moves the embroidery frame while the phase signal is generated.

3. The embroidering machine according to claim 2, further comprising:

a presser bar provided in the sewing machine, the presser bar having a presser foot, wherein the phase signal generating means is provided on the presser bar.

4. The embroidering machine according to claim 1, wherein the first connecting means connects a pedal-operated controller to the sewing machine instead of the speed control means when the embroidering unit is detached from the sewing machine.

5. The embroidering machine according to claim 1, wherein said feed control means generates said speed control signal by reading feed data of a predetermined number of stitches stored in said storing means, determines a maximum feed value from the feed data and determines the speed control signal based on the maximum feed value.

6. An embroidering machine including a sewing machine which has a bed and a main motor for sewing embroidery patterns, comprising:

an embroidering unit detachably connected to the sewing machine, said embroidering unit having;

an embroidery frame extending over the bed of the sewing machine for holding a workpiece;

moving means for moving said embroidery frame in a horizontal plane over the bed;

storing means for storing movement data representing movement of the embroidery frame in the horizontal plane for forming each stitch of a plurality of embroidery patterns; and

movement control means for controlling said moving means and for generating a speed control signal based on the movement data; and

first connecting means for connecting said movement control means to the sewing machine, wherein the sewing machine has stitch forming means driven by the main motor at a speed designated by the speed control signal.

7. The embroidering machine according to claim 6, further comprising:

a phase signal generating mechanism in the sewing machine for generating a movement enabling signal when said embroidery frame may be moved; and

second connecting means from the sewing machine to said embroidering unit for passing the movement enabling signal from said phase signal generating means to said movement controlling means.

8. The embroidering machine according to claim 7, further comprising a presser foot for fixing the workpiece against a feed mechanism in the bed of the sewing machine when the phase signal generating mechanism generates a movement preventing signal that prevents movement of said embroidery frame.

9. The embroidering machine according to claim 8, wherein said phase signal generating mechanism and said presser foot comprise a presser foot unit.

10. The embroidering machine according to claim 7, wherein the phase signal generating mechanism comprises:

a detector arm having a sectorial extension extending from one side thereof;

detector means for detecting the presence of said sectorial extension; and

moving means for moving said detector arm between a first position and a second position such that said detector means detects said sectorial extension during a portion of movement to and from the first position.

11. The embroidering machine according to claim 8, wherein the presser foot comprises:

a foot;

a presser arm extending at substantially a right angle from one end of said foot; and

moving means for moving said arm between a first position and a second position where the workpiece is fixed against the feed mechanism.

12. The embroidering machine according to claim 9, wherein the presser foot unit comprises:

a detector arm having a sectorial extension extending from one side thereof;

detector means for detecting the presence of said sectorial extension;

moving means for moving said detector arm between a first position and a second position such that said detector means detects said sectorial extension during a portion of movement to and from the first position;

a foot;

a presser arm extending at substantially a right angle from one end of said foot; and

said moving means further moving said presser arm between a first position and a second position where the workpiece is fixed against the feed mechanism.

13. The embroidering machine according to claim 12, said presser foot unit further comprising:

a presser foot support member; and

a shaft mounted on said presser foot support member, wherein said presser arm and said detector arm are pivotally mounted on said shaft.

14. The embroidering machine according to claim 12, wherein said moving means comprises a rod attached to a needle bar of the sewing machine, an edge of each said arm riding on said rod.

15. The embroidering machine as claimed in claim 13, further comprising torsion means mounted to said shaft for biasing said presser arm and said detector arm toward the second position.

16. The embroidering machine according to claim 6, wherein said first connecting means connects a pedal-operated controller to said sewing machine instead of said movement control means when said embroidering unit is detached from said sewing machine.

17. The embroidering machine according to claim 6, wherein said movement control means generates said speed control signal by reading movement data of a predetermined number of stitches stored in said storing means, determines a maximum feed value from the movement data and determines the speed control signal based on the maximum feed value.