Continuously monitored supplemental obstruction detector for garage door operator

• US 5,285,136 A
• Filed: 02/22/1993
• Issued: 02/08/1994
• Est. Priority Date: 08/26/1991
• Status: Expired due to Fees

• Current Assignee: Whistler Corporation of Massachusetts
• Original Assignee: Stanley Home Automation, Inc. (Stanley Black & Decker, Inc.)
• Inventors: Duhame, Dean C.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US08/020,387
• Time in Patent Office: 351 Days
• Field of Search: 318/264, 318/265, 318/266, 318/275, 318/286, 318/466, 318/467, 318/468, 318/480, 307/119, 307/326, 340/825.72, 340/555, 340/556, 49/25, 49/26, 49/27, 49/28, 49/263, 49/264, 200/61.43, 160/1, 160/310, 187/DIG. 1
• US Class Current: 318/266
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/43 responsive to disruption of energy beams, e.g. light or sound
• CPC Class Codes: E05F 15/44 responsive to changes in electrical conductivity
• CPC Class Codes: E05F 15/77 using wireless control
• CPC Class Codes: E05F 2015/436 the beam being parallel to the wing edge
• CPC Class Codes: E05F 2015/487 Fault detection of safety edges
• CPC Class Codes: E05Y 2400/452 for saving energy, e.g. sleep or wake-up
• CPC Class Codes: E05Y 2400/57 Disabling thereof
• CPC Class Codes: E05Y 2400/61 Power supply
• CPC Class Codes: E05Y 2400/664 by radio waves
• CPC Class Codes: E05Y 2400/86 by hand
• CPC Class Codes: E05Y 2600/45 in or on the fixed frame
• CPC Class Codes: E05Y 2600/46 in or on the wing
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: F16P 3/12 with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine F16P3/08 takes precedence
• CPC Class Codes: F16P 3/141 using sound propagation, e.g. sonar
• CPC Class Codes: F16P 3/144 using light grids

Abstract

An automatic door operator with a continuously monitored supplemental obstruction detector. In a first embodiment, the obstruction detector is a radiant beam obstruction detector that transmits a beam of modulated radiant energy across the door opening. A safety signal generator produces an active safety signal only on unobstructed receipt of radiant energy by a receiver. Failure to receive the active safety signal when the motor is closing the door at least stops the door. A two wire cable, which carries both power and the active safety signal, connects the supplemental obstruction detector to the automatic door operator. Constant activation of a portable transmitter or of a local push button can override the supplemental obstruction detector to close the door. An alternative supplemental obstruction detector includes a safety edge having a compressible tube disposed on a leading end of the door. Plural conductors change their conductive state upon compression of the compressible tube. An oscillator sealed within the tube at one end supplies the safety signal. This embodiment may include a delay upon detection of compression of the compressible tube so that contact with the floor is not detected as an obstruction.

Claims

1. In an automatic door operator having a motor coupled for moving a door between an open and a closed position covering an opening in response to command signals and for reacting to a door obstruction, the improvement comprising:

an obstruction sensor attached to the leading edge of the door, the obstruction sensor comprising a compressible element having first and second ends and at least a pair of conductors extending between the first and second ends, the conductors having a conducive relationship subject to change in response to compression of the compressible element by an obstruction;

a controller controlling operation of the motor corresponding to the command signals;

an electrical coupling between the controller and at least one of the conductors at the first end of the obstruction sensor for supplying electrical power to the conductors;

an oscillator coupled to the conductors at the second end of the obstruction sensor for receiving power from the conductors in the absence of the obstruction and for imparting an oscillating signal to the conductors, whereby the oscillating signal is fed by the electrical coupling to the controller in the absence of the obstruction and the oscillating signal is no fed to the controller when the conducive relationship is changed in response to compression of the compressible element by the obstruction;

the controller being responsive to the oscillating signal for responding to the command signals during the presence of the oscillating signal and for at least stopping the motor to stop the door in the absence of the oscillating signal when the motor is closing the door.

2. The invention as defined in claim 1 wherein the oscillator is fixed relative to the door for movement therewith.

3. The invention as defined in claim 1 wherein the oscillator is mounted within the obstruction sensor at the second end thereof.

4. The invention as defined in claim 1 wherein in the absence of the obstruction the conductors are in non-conductive relationship and the controller applied a voltage across the conductors, and the oscillator includes means for periodically connecting the conductors to modulate the applied voltage.

5. The invention as defined in claim 4 wherein the controller includes means for sensing the modulation of the applied voltage and the variance of the modulation from a prescribed condition.

6. The invention as defined in claim 1 wherein the controller includes a microprocessor responsive to the oscillating signal and a signal conditioning means for supplying power to the conductors via the electrical coupling and for supplying a conditioned oscillating signal to the microprocessor when the oscillating signal is present.

7. The invention as defined in claim 1 wherein the obstruction sensor comprises a tube sealed at the first and second ends and the oscillator is sealed within the tube.

8. The invention as defined in claim 7 wherein the electrical coupling includes a pair of terminal conductors extending through the tube proximate the first end and connected to the conductors at the first end.

9. The invention as defined in claim 1 wherein the conductors comprise two conductors normally spaced when the compressible element is not compressed and arranged to make contact when the compressible element is compressed.

10. An obstruction sensor for a door edge for use in an automatic door system comprising:

a compressible tube having first and second ends and sealed at both ends, the tube being subject to compression upon contact with an obstruction;

means for attaching the tube to a door edge;

conductor means sealed within the tube and extending between the first and second ends;

the conductor means comprising at least two conductors normally spaced when the tube is not compressed and arranged to make contact when the tube is compressed;

terminal conductors connected to the conductor means and extending through a wall of the tube proximate the first end for energizing the conductor means; and

an active modulator sealed within the tube at the second end and electrically connected to the conductor means for generating a signal when the conductor means is energized and the tube is not compressed.

11. The invention as defined in claim 10 wherein the active modulator comprises an oscillator for generating an oscillating signal.

12. The invention as defined in claim 10 wherein the active modulator comprises an oscillator for periodically connecting the two conductors such that when a voltage is applied across the terminal conductors the voltage is periodically reduced to form an oscillating signal on the terminal conductors.