Molded product having insert mold-in fastener

• US 5,286,431 A
• Filed: 11/16/1992
• Issued: 02/15/1994
• Est. Priority Date: 05/03/1991
• Status: Expired due to Term

• Current Assignee: Velcro Industries BV (Chartwell Industries Ltd)
• Original Assignee: Velcro Industries BV (Chartwell Industries Ltd)
• Inventors: Banfield, Donald L., Rocha, Gerald F.
• Primary Examiner(s): Woo, Jay H.
• Assistant Examiner(s): Davis, Robert B.
• Application Number:
  US07/976,544
• Time in Patent Office: 456 Days
• Field of Search: 264/46.4, 264/134, 264/271.1, 264/274, 264/275, 264/277, 264/317, 24/444, 428/100, 427/128, 427/154, 427/155
• US Class Current: 264/134
• CPC Class Codes: A44B 18/0049 obtained by moulding processes compression moulding or articles of indefinite length characterised by the shape of the surface B29C43/222; screen moulding B29C67/08
• CPC Class Codes: A44B 18/0076 Adaptations for being fixed to a moulded article during moulding
• CPC Class Codes: B29C 33/14 against the mould wall
• CPC Class Codes: B29C 33/16 using magnetic means
• CPC Class Codes: B29C 44/1261 Avoiding impregnation of a preformed part
• CPC Class Codes: B29C 44/1271 the preformed parts being partially covered
• CPC Class Codes: B29C 45/14778 the article consisting of a material with particular properties, e.g. porous, brittle
• CPC Class Codes: B29C 70/68 by incorporating or moulding on preformed parts, e.g. inserts or layers , e.g. foam blocks mould constructions therefor B29C33/12; joining preformed parts by moulding B29C65/70
• CPC Class Codes: B29C 70/682 Preformed parts characterised by their structure, e.g. form
• CPC Class Codes: B29C 70/683 Pretreatment of the preformed part, e.g. insert
• CPC Class Codes: B29C 70/70 Completely encapsulating inserts B29C70/86 takes precedence
• CPC Class Codes: B29C 70/72 Encapsulating inserts having non-encapsulated projections, e.g. extremities or terminal portions of electrical components B29C70/742 takes precedence
• CPC Class Codes: B29C 70/78 Moulding material on one side only of the preformed part
• CPC Class Codes: B29K 2075/00 Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
• CPC Class Codes: B29L 2031/729 Hook and loop-type fasteners
• CPC Class Codes: Y10T 428/24017 Hook or barb

Abstract

A fastener of the hook and loop type intended to be incorporated into plastic articles by plastic molding processes is formed of a known separable fastener member having a base member and a plurality of engaging elements upstanding from one surface thereof. A covering which intimately surrounds the individual engaging elements protects the elements when exposed to the harsh environment of a molding process. This protecting covering is removable from the fastener after the molding process to expose the engaging elements without substantially destroying the performance thereof.

Claims

1. A method for inserting separable fasteners of the hook and loop type into plastic parts comprising the steps of:

(a) coating the fastener to cover and intimately surround and encase the engaging elements with a protective means of an elastomeric composition which protects against the pressure and temperature of molding;

(b) inserting the coated fastener into a mold containing means for holding the fastener;

(c) injecting the mold with molten plastic;

(d) opening the mold to remove the plastic part thus formed; and

(e) removing the protective coating from the fastener elements to render the elements ready to engage elements on the companion portion of the hook and loop fastener.

2. The method of claim 1 wherein the protective means is an elastomeric composition which is cured in place.

3. The method of claim 2 wherein the elastomeric composition is selected from the class of materials which have an initial viscosity permitting full penetration and encasing of the engaging elements and which are cureable to an elastomeric film.

4. The method of claim 2 wherein the elastomeric composition has a tensile strength of at least 500 pound per square inch and an elongation of at least 300%.

5. The method of claim 1 wherein the means for attaching the fastener in the mold is a magnet and the protective means contains magnetizable means.

6. The method of claim 5 wherein the magnetizable means is a ferromagnetic substance.

7. The method of claim 1 wherein the means for holding the fastener onto the wall of the mold is a recess of appropriate size to accept the fastener by snap fit.

8. The method of claim 1 wherein the protective means is a flowable coating which is curable to a protective elastomer which elastomer does not adhere to said engaging elements.

9. The method of claim 8 wherein the protective means serves as a compression stay to cushion the engaging elements from pressure exerted during the molding cycle.

10. The method of claim 8 wherein the engaging elements are treated with a release agent.

11. The method of claim wherein the engaging elements contain a material which prevents adhesion of the elastomer.

12. A method of forming an intermediate product comprising a molded object incorporating engaging elements of a hook and loop fastener system, the method which comprises coating the engaging elements so as to cover and intimately surround the elements by a removeable elastomer.