Apparatus and method for applying surgical staples to attach an object to body tissue

• US 5,289,963 A
• Filed: 10/18/1991
• Issued: 03/01/1994
• Est. Priority Date: 10/18/1991
• Status: Expired due to Term

• Current Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Castro, Salvatore, Bolanos, Henry, Young, Wayne P., McGarry, Richard A., Green, David T., Heaton, Lisa W.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): SCHMIDT, JEFFREY
• Application Number:
  US07/782,290
• Time in Patent Office: 865 Days
• Field of Search: 227/19, 227/182, 227/175-178, 227/179, 606/142, 606/143, 606/219
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/0684 having a forming anvil staying above the tissue during stapling
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 2017/2837 with a locking ratchet
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: Y10S 227/902 Surgical clips or staples

Abstract

An apparatus is disclosed for endoscopic application of surgical staples adapted to attach surgical mesh to body tissue in laparoscopic hernia surgery. The apparatus includes a frame, and a generally elongated endoscopic section connected to the frame and extending distally therefrom. A staple storage magazine is provided for storing a plurality of surgical staples at the distal end portion of the endoscopic section with each staple being configured and adapted to attach the mesh to the body tissue. An elongated pusher system formed of several assembled components and extending from the frame to the endoscopic section is provided for individually advancing at least one staple at a time distally for positioning adjacent the surgical mesh and the body tissue. The pusher system also includes a trigger mecanism to actuate the pusher. Anvil means provides for closing the staple to encompass at least a portion of the surgical mesh and to penetrate the body tissue in a manner to attach the portion of the mesh to the body tissue. The invention also relates to a system for attaching surgical mesh to body tissue, a method for endoscopically attaching surgical mesh to body tissue. The staple for endoscopically attaching the surgical mesh to body tissue and a kit for accomplishing such attachment.

Claims

1. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) a generally elongated endoscopic tubular portion connected to said frame and extending distally therefrom, said endoscopic generally tubular portion having a generally longitudinal axis, a proximal end portion, and a distal end portion;

c) means for storing at least one surgical staple at said distal end portion, said staple storing means movable at least between a first position generally in line with said longitudinal axis and a second position at an angle relative to said longitudinal axis;

d) means for individually advancing said at least one staple distally for positioning adjacent the body tissue, said staple advancing means operable when said staple storing means is in said first or second positions; and

e) anvil means for closing said staple in a manner to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

2. Apparatus for endoscopic application of surgical staples configured to attach an object to body tissue, which comprises:

a) a frame;

b) generally elongated endoscopic tubular portion connected to said frame and extending distally therefrom, said endoscopic tubular portion defining a longitudinal axis and having a proximal end portion, an intermediate portion and a distal end portion, said distal end portion having an outer dimension approximately equal to an outer dimension of a portion of said intermediate portion;

c) means associated with said endoscopic tubular portion for storing a plurality of surgical staples;

d) staple advancing means associated with said endoscopic tubular portion for individually advancing said staples distally for positioning adjacent the body tissue, at least a portion of said staple advancing means movable along a path angularly oriented with respect to said longitudinal axis; and

e) means for closing each staple in a manner at least sufficient to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

3. Apparatus according to claim 2 wherein said surgical staples are stored in stacked relation.

4. Apparatus according to claim 3 wherein said surgical staples are stacked to form an angle with said longitudinal axis.

5. Apparatus according to claim 4 wherein said means for storing said surgical staples is located at the distal end portion of said endoscopic tubular portion.

6. Apparatus according to claim 5 wherein said surgical staple storing means is pivotally attached at the distal end portion of said endoscopic tubular portion.

7. Apparatus according to claim 6 further comprising pivotal control means to selectively pivot said surgical staple storing means by the user.

8. Apparatus according to claim 7 wherein said means to pivot said surgical staple storing means extends to a proximal location.

9. Apparatus according to claim 8 wherein said pivotal control means is located at the proximal end portion of said endoscopic tubular portion.

10. Apparatus according to claim 9 wherein said pivotal control means of said staple storing means comprises a member movable with respect to said endoscopic tubular portion in proximal and distal direction and dimensioned and adapted to position said surgical staple storing means at substantially zero degrees with respect to said longitudinal axis when said pivotal control means is in a first position and said surgical staple storing means forms an angle of up to about 45 degrees when said pivotal control means is in a second position.

11. Apparatus according to claim 10 wherein said first position is the proximalmost position of said pivotal control means and said second position is the distalmost position corresponding to said staple storing means being pivoted up to about 45 degrees with respect to at least one side of said longitudinal axis.

12. Apparatus according to claim 11 wherein said staple storing means is pivotal up to about 45 degrees with respect to each side of said longitudinal axis whereby full pivotal articulation thereof is provided of about 90 degrees.

13. Apparatus according to claim 11 wherein said pivotal control means of said staple storing means includes a generally cylindrical movable member slidably positioned about a proximal portion of said endoscopic tubular portion.

14. Apparatus according to claim 13 wherein said pivotal control means of said staple storing means further comprises a rotatable sleeve positioned within said movable member to rotate in a first direction when said movable member is moved proximally and to rotate in the opposite direction when said movable member is moved distally.

15. Apparatus according to claim 14 wherein said rotatable sleeve includes a distalmost end surface at the distalmost end portion which forms an angle with respect to said longitudinal axis of said endoscopic tubular portion.

16. Apparatus according to claim 15 wherein said distalmost end surface of said rotatable sleeve is positioned and arranged to engage elongated control means positioned within said endoscopic tubular portion, said elongated control means being adapted for engagement with at least a portion of said staple storing means at a distal location of said endoscopic tubular portion whereby rotatable movement of said rotatable sleeve correspondingly produces longitudinal movement of said elongated control means.

17. Apparatus according to claim 16 wherein said elongated control means comprises at least two elongated rods positioned within said endoscopic tubular portion and in engagement with said distalmost end portion of said rotatable sleeve at the proximal ends thereof and arranged to engage at least a portion of said staple storing means at respectively opposed locations such that rotation of said rotatable sleeve in a first direction produces distal movement of at least one of said rods and corresponding proximal movement of said other rod and rotation of said rotatable sleeve in the opposite direction respectively produces correspondingly respectively opposite movement of said rods.

18. Apparatus according to claim 17 wherein said staple storing means further comprises an indentation dimensioned and positioned to receive each said rod in engagement therewith and each said rod is correspondingly configured at the distal end to engage said respective indentation to produce smooth rotation of said staple storing means when said rods are respectively moved distally and proximally.

19. Apparatus according to claim 18 wherein said means for individually advancing said staples distally is user controllable at a proximal location.

20. Apparatus according to claim 19 wherein said means for individually advancing said staples distally comprises a plate member positioned adjacent and proximal of the lowermost staple and movable distally whereby said plate member engages said lowermost staple and advances said staple in the distal direction.

21. Apparatus according to claim 20 wherein said plate member is attached to an elongated member to individually advance said staples.

22. Apparatus according to claim 21 wherein said plate member is dimensioned, configured and arranged to engage and advance each staple distally.

23. Apparatus according to claim 22 wherein said elongated member is comprised of super elastic material to advance staples and transmit closing force thereto, said member being resiliently deformable to facilitate pivoting movement to said staple storing means.

24. Apparatus according to claim 23 wherein said means for individually advancing said staples further comprises an elongated staple firing rod.

25. Apparatus according to claim 24 wherein said means for individually advancing said staples is biased to a pre-fired position by constant force resilient means.

26. Apparatus according to claim 25 wherein said constant force resilient means is a spring.

27. Apparatus according to claim 26 wherein said constant force spring is a negator spring.

28. Apparatus according to claim 27 wherein manually operable means is provided to advance said means for individually advancing said staples from the pre-fired position to the staple forming position.

29. Apparatus according to claim 28 wherein said manually operable means is a trigger mechanism.

30. Apparatus according to claim 29 wherein said trigger mechanism is pivotally mounted for pivotal movement against the force of said negator spring when pivoted proximally to a position corresponding to advancing said means for individually advancing said staples distally.

31. Apparatus according to claim 30 wherein said staple storing means includes anvil means positioned distally of said stack staples and configured, dimensioned and positioned to be engaged by each said staple when said staple is advanced distally by said plate member.

32. Apparatus according to claim 21 wherein said staples are each formed of a first length of wire having at least two leg portions at each end extending generally perpendicular to said first length of wire.

33. Apparatus according to claim 32 wherein said anvil means comprises at least two upstanding leg members positioned to be engaged by said first length of wire of each said staple when said staple is advanced distally by said plate member.

34. Apparatus according to claim 33 wherein said leg member of said anvil means are dimensioned, positioned and arranged such that engagement by said first length of wire of each said staples causes said leg member of said staple to fold inwardly toward said first wire due to the configuration of said staple and the corresponding configuration of the distalmost staple engaging edge of said plate member.

35. Apparatus according to claim 34 further comprising resilient means positioned below each staple such that upon completion of closure thereof, and withdrawal of said staple advancing plate member said resilient means resiliently lifts said staple above the level of said anvil means.

36. Apparatus according to claim 35 wherein said elongated member extends from said frame means through said endoscopic tubular portion whereby a distal portion thereof and said plate member are positioned within said staple storing means.

37. Apparatus according to claim 36 wherein said means to advance said elongated member and said plate member includes ratchet and associated pawl means positioned to prevent proximal movement thereof except when said staple advancing means is advanced to the distalmost position whereby said pawl means is released so as to permit return of said elongated member and said staple advancing plate member to the proximalmost position to advance the next staple of said stack of staples.

38. Apparatus according to claim 37 wherein said ratchet and pawl means comprises a ratchet member fixedly connected to said frame means and having a ribbed surface, and pawl means connected to said elongated plate advancing means and positioned adjacent said ratchet member and adapted to engage said ribbed surface, said ribbed surface being respectively and correspondingly configured and dimensioned to prevent proximal movement of said pawl means when said elongated plate advancing means is advanced at least partially in the distal direction.

39. Apparatus according to claim 38 wherein said ribbed surface of said ratchet member is comprised of a plurality of substantially and successive V-shaped peaks and valleys and said pawl means is configured at one end portion to engage said peaks and valleys in a manner which permits distal slidable movement thereof but prevents proximal movement thereof.

40. Apparatus according to claim 39 further comprising means to release said pawl means when said pawl means is in the distalmost position corresponding to the distalmost position of said plate member and closure of said staple has been completed.

41. Apparatus according to claim 40 further comprising a finger operative lever positioned to produce distal movement of said elongated member and said plate member when said lever is pivotally moved.

42. Apparatus according to claim 41 wherein said frame has a pistol-like shape and includes a first member having a distal end connected to said endoscopic tubular portion and a manually gripping member at the proximal end configured to be gripped manually by the user.

43. Apparatus according to claim 42 wherein said endoscopic tubular portion is rotatable about said longitudinal axis.

44. Apparatus according to claim 43 wherein said pivotal control sleeve of said staple storing means is connected for rotation with said endoscopic tubular portion for rotation therewith such that distal and proximal movement thereof produces pivotal movement of said staple storing means and rotation thereof produces corresponding rotation of said endoscopic tubular portion.

45. Apparatus for endoscopic application of surgical staples adapted to attach an object to body tissue, which comprises:

a) a frame;

b) a generally elongated endoscopic portion connected to said frame and defining a longitudinal axis extending distally therefrom;

c) means for storing a plurality of surgical staples, said staple storing means selectively pivotable to acute angles relative to said longitudinal axis by control means positioned at a proximal location;

d) a plurality of surgical staples in said storing means each staple being formed of a length of wire having a central portion extending generally transverse to said longitudinal axis and having a leg member at each end extending generally parallel to said longitudinal axis and in a distal direction, whereby said staples are configured and dimensioned to attach an object to body tissue;

e) means for individually advancing said staples distally along paths corresponding to the selected positions of said staple storing means for positioning adjacent the body tissue;

f) means for preventing the proximal movement of said staple advancing means after said staple advancing means has moved distally a predetermined amount; and

g) means for closing each staple in a manner at least sufficient to encompass at least a portion of the object and to penetrate the body tissue to attach the portion of the object to the body tissue.

46. Apparatus according to claim 45 wherein said staple advancing means permits advancing a staple next in line a predetermined amount to cause said leg members to exit said staple storing means to permit the operator to position said staple prior to closing.

47. Apparatus according to claim 46 wherein said means to prevent proximal movement of said staple advancing means after said staple advancing means has advanced a predetermined amount comprises clutch means.

48. Apparatus according to claim 47 wherein said clutch means comprises a ratchet and pawl system.

49. Apparatus according to claim 48 wherein said ratchet and pawl system comprises a ratchet plate fixedly attached to said frame means and having a ribbed surface, and a pawl member attached to said staple advancing means to slidably engage said ribbed surface, said pawl means being configured and dimensioned such that proximal movement thereof is prevented and distal movement thereof is permitted when said pawl means is in engagement with said ribbed surface.

50. Apparatus according to claim 49 wherein resilient means is provided to resiliently bias said pawl means in engagement with said ribbed surface and said pawl means is rockably mounted relative to said staple advancing means.

51. Apparatus for endoscopic application of a surgical staple adapted to attach an object to body tissue, which comprises:

a) a frame;

b) a generally elongated endoscopic tubular portion connected to said frame means and extending distally therefrom, said endoscopic tubular portion being configured for insertion into an endoscopic cannula and defining a longitudinal axis, a proximal end and a distal end, and including;

i) means for storing at least one surgical staple at said distal end portion said staple storing means movable at least between first and second angular positions relative to said longitudinal axis;

ii) means for individually advancing at least one staple distally for positioning adjacent the object and the body tissue, said staple advancing means operable when said staple storing means is said first or second positions; and

iii) anvil means for closing said staple at least sufficient to encompass at least a portion of the object and to penetrate the body tissue in a manner to attach the portion of the object to the body tissue, wherein said anvil means is positioned substantially transverse to said longitudinal axis when said elongated endoscopic tubular portion is inserted into said endoscopic tube.

52. Apparatus for endoscopic application of surgical staples, which comprises:

a) a generally elongated endoscopic tubular member defining a longitudinal axis and having a proximal end portion and a distal end portion;

b) pusher means associated with said endoscopic tubular member and movable distally along a path for individually advancing surgical staples distally so as to exit said distal end portion for application to the body tissue, at least a portion of said pusher means being movable from a first position extending substantially in the same direction as said longitudinal axis to a second position extending in a direction which forms an acute angle with respect to said longitudinal axis; and

c) means for actuating said pusher means from a proximal position for individually advancing said surgical staples.

53. An apparatus for endoscopic application of surgical staples which comprises:

a) a generally elongated endoscopic portion having a longitudinal axis, said endoscopic portion terminating in a movable distal end portion;

b) said distal end portion being movable between at least a first position extending in substantially the same direction as said longitudinal axis and a second position at an angle to said longitudinal axis;

c) means for moving said distal end portion between at least a first position extending in substantially the same direction as said longitudinal axis and a second position at an angle relative to said longitudinal axis, said moving means actuable from a position spaced from said distal end portion; and

d) a staple pusher for advancing a staple located in said distal end portion from said distal end portion, said staple pusher actuable when said distal end portion is in said first and second positions.

54. The apparatus according to claim 53, wherein said distal end portion is pivotal to an angle of about 45°

to said longitudinal axis.

55. The apparatus according to claim 54, further comprising means for maintaining said distal end portion at said 45°

angle.

56. The apparatus according to claim 55, wherein said endoscopic portion is rotatable about said longitudinal axis.

57. The apparatus according to claim 56, further comprising a handle assembly positioned at a proximal end of said endoscopic portion, said handle assembly actuable to advance said staple pusher.

58. The apparatus according to claim 57, further comprising a rotatable knob attached to said endoscopic portion for rotating said endoscopic portion therewith.

59. An apparatus for endoscopic application of surgical staples which comprises:

a) a handle;

b) an endoscopic portion extending from said handle and terminating in a movable distal end portion, said endoscopic portion having a longitudinal axis;

c) means spaced from said distal end portion for moving said distal end portion between a non-articulated position and an articulated position such that in said articulated position said distal end portion is at an angle with respect to said longitudinal axis; and

d) means for advancing a staple located in said distal end portion whereby actuation of said handle advances a staple from said distal end portion, said staple firable in said non-articulated and said articulated positions.

60. The apparatus according to claim 59, wherein said moving means comprises a member slidable in a direction parallel to said longitudinal axis.

61. The apparatus according to claim 60, further comprising a knob attached to said endoscopic portion for rotating said endoscopic portion therewith.

62. An apparatus as recited in claim 61, wherein said handle comprises a stationary handle and a pivotal handle, said pivotal handle being squeezable towards said stationary handle to form said staple.