D.C. treadmill speed change motor controller system

• US 5,290,205 A
• Filed: 11/08/1991
• Issued: 03/01/1994
• Est. Priority Date: 11/08/1991
• Status: Expired due to Fees

• Current Assignee: BowFlex, Inc.
• Original Assignee: Quinton Instrument Co. (Cardica Incorporated)
• Inventors: Densmore, Bruce D., Rotunda, John T., Hass, Lester A., Fissel, Gregory W.
• Primary Examiner(s): Apley, Richard J.
• Assistant Examiner(s): Leubecker, John P.
• Application Number:
  US07/790,750
• Time in Patent Office: 844 Days
• Field of Search: 482/54, 482/1, 482/4, 482/7, 482/9, 482/901, 198/577, 198/794
• US Class Current: 482/54
• CPC Class Codes: A63B 22/025 electrically, e.g. D.C. motors with variable speed control
• CPC Class Codes: A63B 22/0257 Mechanical systems therefor
• CPC Class Codes: A63B 2225/30 Maintenance
• CPC Class Codes: Y10S 482/901 having computer circuitry
• CPC Class Codes: Y10S 482/903 Utilizing electromagnetic force resistance

Abstract

A control system controls a D.C. speed-change motor to change the transmission configurations on a treadmill transmission powered by an A.C. drive motor. The control system may be either microprocessor based or a system of discrete logical pieces. The control system responds to both the current speed of the treadmill belt and the electrical current drawn by the speed-change motor. The control system uses this information to modulate the duty cycle of voltage pulses sent to the D.C. speed-change motor to power the speed-change motor in response to a determination by the control system that the speed-change motor needs to rotate faster or slower to produce a constant rate of speed change for the treadmill belt. The control system also includes a rapid deceleration system. In response to the user'"'"'s direction or in response to the condition of the treadmill, the control system sends a high voltage to the D.C. speed change motor to cause it to rapidly change the configuration of the transmission to decelerate the belt.

Claims

1. A treadmill comprising:

a) an A.C. drive motor having a rotating member;

b) a treadmill belt;

c) means for connecting said rotating member to said treadmill belt so that rotation of said rotating member causes said treadmill belt to move, said means for connecting including means for varying the speed of said treadmill belt when said rotating member is rotating at a constant speed;

d) a D.C. speed change motor connected to said means for varying so that said D.C. speed change motor causes said means for varying to vary the speed of said treadmill belt; and

,

e) means for controlling said D.C. speed change motor including means for sending a varying voltage signal to said D.C. speed change motor for varying the rate of rotation of said D.C. speed change motor so that said D.C. speed change motor operates in response to said means for sending to cause a constant rate of change of speed of said treadmill belt.

2. The treadmill of claim 1 wherein said means for connecting is a transmission.

3. The treadmill of claim 2 wherein said means for varying is a variable sheave pitch diameter drive which changes its configurations to vary the speed of said treadmill belt.

4. The treadmill of claim 3 wherein said transmission includes

an input shaft connected to said rotating member so that rotation of said rotating member causes rotation of said input shaft;

and,

wherein said variable sheave pitch diameter drive includes;

a) a first pulley attached to said input shaft, said first pulley having opposed first pulley plates whose separation is controlled by said D.C. speed change motor;

b) an output shaft;

c) a second pulley attached to said output shaft, said second pulley having second pulley opposed plates; and

d) a treadmill pulley belt connecting said first pulley to said second pulley, said treadmill pulley belt frictionally contacting said first pulley opposed plates and said second pulley opposed plates so that rotation of said first pulley causes said treadmill pulley belt to rotate which in turn causes said second pulley to rotate.

5. The treadmill of claim 4 wherein said second pulley also has means for varying the separation of said second pulley opposed plates.

6. The treadmill of claim 1 wherein said means for controlling includes

means for sensing the speed of said treadmill belt, said means for sensing connected to and passing the sensed speed to said means for sending;

and,

wherein said means for sending sends a varying voltage signal in response to the sensed speed of said treadmill belt.

7. The treadmill of claim 1 wherein said means for controlling includes:

a) means for sensing the load on said means for varying, said means for sensing connected to and passing the sensed load to said means for sending; and

,

wherein said means for sensing sends a varying voltage signal in response to the sensed load on said means for varying.

8. The treadmill of claim 3 wherein said means for controlling includes

means for sensing the speed of said treadmill belt, said means for sensing connected to and passing the sensed speed of said treadmill belt to said means for sending, said means for sending sending said varying voltage signal in response to the sensed speed of said treadmill belt.

9. The treadmill of claim 3 wherein said means for controlling includes

means for sensing the load on said D.C. speed change motor, said means for sensing connected to and passing the sensed load to said means for sending, said means for sending sending a varying voltage signal in response to the sensed load on said D.C. speed change motor.

10. The treadmill of claim 6 wherein said means for sending includes:

a pulse width modulator having an output that produces said varying voltage signal as a pulse width modulated signal;

means, connected to said pulse width modulator, for establishing the duty cycle of said varying voltage signal, said means for establishing acting in response to said means for sensing the speed of said treadmill belt to produce a control loop so that the duty cycle of said pulse width modulated signal decreases as the speed of said treadmill belt increases thereby producing a controlled rate of speed change of said treadmill belt.

11. The treadmill of claim 7 wherein said means for sending includes:

a pulse width modulator having an output that produces said varying voltage signal as a pulse width modulated signal;

means, connected to said pulse width modulator, for establishing the duty cycle of said control signal, said means for establishing acting in response to said means for sensing the speed of said treadmill belt to produce a control loop so that the duty cycle of said pulse width modulated control signal increases as the load on said D.C. speed change motor increases thereby producing a controlled rate of speed change of said treadmill belt.

12. The treadmill of claim 3 further comprising means for causing said D.C. speed change motor to rapidly change the configurations of said variable sheave pitch diameter drive to cause said treadmill belt to rapidly decelerate.

13. The treadmill of claim 12 wherein said means for causing said D.C. speed change motor to rapidly change the configurations of said variable sheave pitch diameter drive comprises means for applying a relatively high D.C. voltage to said D.C. speed change motor.

14. The treadmill of claim 3 wherein said means for controlling includes:

a) means for sensing the speed of said treadmill belt, said means for sensing connected to and passing the sensed speed of said treadmill belt to said means for sending;

b) means for sensing the load on said D.C. speed change motor, said means for sensing connected to and passing the sensed load to said means for sending; and

,

wherein said means for sending sends said varying voltage signal in response to the sensed speed of said treadmill belt and in response to the sensed load on said means for varying, said varying voltage signal causing said D.C. speed change motor to rotate at a speed causing a controlled rate of change of speed of said treadmill belt regardless of the speed of said treadmill belt or the load on said D.C. speed change motor.

15. The treadmill of claim 14 wherein said varying voltage signal causes said D.C. speed change motor to rotate at a speed causing a constant rate of change of speed of said treadmill belt.

16. The treadmill of claim 8 wherein said varying voltage signal causes said D.C. speed change motor to rotate at a speed causing a constant rate of change of speed of said treadmill belt.

17. The treadmill of claim 8 wherein said varying voltage signal is a pulse width modulated signal and wherein said means for sending establishes the duty cycle of said pulse width modulated control signal to cause said D.C. speed change motor to rotate at a rate to cause said variable sheave pitch diameter drive to change the speed of said treadmill belt at a controlled rate.

18. The treadmill of claim 17 wherein said means for sending establishes the duty cycle of said pulse width modulated control signal to cause said variable sheave pitch diameter drive to change the speed of said treadmill belt at a constant rate.

19. The treadmill of claim 8 wherein said means for sending includes:

a pulse width modulator having an output that produces said varying voltage signal as a pulse width modulated signal;

means, connected to said pulse width modulator, for establishing the duty cycle of said varying voltage signal, said means for establishing acting in response to said means for sensing the speed of said treadmill belt to produce a control loop so that the duty cycle of said pulse width modulated signal decreases as the speed of said treadmill belt increases thereby producing a controlled rate of speed change of said treadmill belt.

20. The treadmill of claim 9 wherein said varying voltage signal causes said D.C. speed change motor to rotate at a speed causing a constant rate of change of speed of said treadmill belt.

21. The treadmill of claim 9 wherein said varying voltage signal is a pulse width modulated signal and wherein said means for sending establishes the duty cycle of said pulse width modulated control signal to cause said D.C. speed change motor to rotate at a rate to cause said variable sheave pitch diameter drive to change the speed of rotation of said treadmill belt at a controlled rate.

22. The treadmill of claim 21 wherein said means for producing establishes the duty cycle of said pulse width modulated control signal to cause said variable sheave pitch diameter drive to change the speed of said treadmill belt at a constant rate.

23. The treadmill of claim 9 wherein said means for sending includes:

a pulse width modulator having an output that produces said varying voltage signal as a pulse width modulated signal;

means, connected to said pulse width modulator, for establishing the duty cycle of said control signal, said means for establishing acting in response to said means for sensing the speed of said treadmill belt to produce a control loop so that the duty cycle of said pulse width modulated control signal increases as the load on said D.C. speed change motor increases thereby producing a controlled rate of speed change of said treadmill belt.

24. The treadmill of claim 1 wherein the treadmill includes a control loop including:

means for sensing at least one current parameter of the treadmill;

means, connected to said means for sensing, for producing said varying voltage signal in response to the parameter sensed by said means for sensing.

25. The treadmill of claim 24 wherein said means for producing said varying voltage signal is a microprocessor.

26. The treadmill of claim 24 wherein control loop further includes a microprocessor, connected to said means for sensing, for producing a pulse width modulated control signal in response to the parameter sensed by said means for sensing, said control signal connected to said D.C. speed change motor, the duty cycle of said pulse width modulated control signal varied by said microprocessor in response to the parameter sensed by said means for sensing so that the rate of change of speed of the treadmill belt is controlled.

27. The treadmill of claim 26 wherein the parameter sensed is the speed of the treadmill belt and said microprocessor varies the duty cycle of said pulse width modulated control signal to decrease the duty cycle as the speed on said treadmill belt increases.

28. The treadmill of claim 26 wherein the parameter sensed is the load on said D.C. speed control motor and said microprocessor varies the duty cycle of said pulse width modulated control signal to increase the duty cycle as the load on said D.C. speed control motor increases.

29. The treadmill of claim 1 further comprising means for causing said means for varying to rapidly cause said treadmill belt to decelerate.