Event feedback for numerically controlled machine tool and network implementation thereof

• US 5,291,416 A
• Filed: 03/08/1991
• Issued: 03/01/1994
• Est. Priority Date: 03/08/1991
• Status: Expired due to Term

• Current Assignee: Hurco Companies, Inc.
• Original Assignee: Software Algoritms Incorporated
• Inventors: Hutchins, Charles S.
• Primary Examiner(s): RUGGIERO, JOSEPH F
• Application Number:
  US07/666,810
• Time in Patent Office: 1,089 Days
• Field of Search: 364/138, 364/139, 364/474.11, 364/474.16, 364/474.17, 364/474.19, 364/569, 364/474.22, 364/131-136, 364/DIG. 1, 364/DIG. 2, 318/563-565, 377/2, 377/15, 377/16
• US Class Current: 700/174
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The normal course of operating a numerically controlled machine tool includes the automatic collection of significant event data without any special interaction by the machine tool operator. These events are of two types: those embedded in the machine tool part program, which may be ordinary program steps or special event markers; and those which represent operator intervention of the programmed process operating on the machine tool. The theoretical time for the occurrence of the programmed events is embedded in the machine tool part program. The identity, date and time of the actual occurrence of an event is stored in nonvolatile memory. This technique may be used in a single computer controlling one or more machine tools or in a network with a host computer serving as the event depository and as the source of machine tool part programs. The event records are available for analysis to improve the productivity of the operation.

Claims

1. A method for controlling one or more numerically controlled machine tools, comprising the steps of:

supplying a machine tool part program to each machine tool;

detecting the occurrence of one of a predetermined set of events at each machine tool;

determining the real time upon each detection of an event;

generating an event signal indicating the identity of the detected event and the time of occurrence upon each detection of an event;

producing a user perceivable indication on a color video display of the machine tool status based upon the identity of the last detected event, the machine tool status being indicated by colors that correspond to each possible machine tool status; and

storing in a nonvolatile read/write memory corresponding to each machine tool part program an indication of the theoretical time for each machine tool to perform each of a plurality of sections of the machine tool part program;

wherein the step of producing a user perceivable indication of the machine tool status includes producing a user perceivable indication of an estimated completion time for the current part on the machine tool based upon the last program step supplied to the machine tool and the indication of the theoretical time to perform each section of the machine tool part program.

2. The method of controlling one or more numerically controlled machine tools as set forth in claim 1, wherein:

the method further includes the step of storing in a nonvolatile read/write memory an indication of times of day when the machine tool is normally idle; and

the step of producing a user perceivable indication of the estimated completion time takes into account the times of day when the machine tool is normally idle.

3. A computer for controlling one or more numerically controlled machine tools, comprising:

a memory for storing a machine tool part program for execution by each machine tool for detecting the occurrence of one of a predetermined set of events;

a machine tool interface for each machine tool that is connected to the machine tool and to the memory;

a real time clock for generating a real time signal indicative of the current day and time;

a central processor connected to the memory, each of the machine tool interfaces, and the real time clock for generating an event signal that indicates the identity of the detected event, the time of occurrence of the detected event, and the identity of the machine tool upon each detection of one of the predetermined set of events; and

a video display device connected to the central processor;

wherein the central processor produces a user perceivable indication on the video display device of the status of each machine tool based upon the identity of the last detected event at the machine tool via colors corresponding to each possible machine tool status;

and wherein each machine tool part program includes an indication of the theoretical time for the corresponding machine tool to perform each of a plurality of sections of the machine tool part program;

and wherein the central processor produces a user perceivable indication of the machine tool status by producing a user perceivable indication of an estimated completion time for the current part on each machine tool based upon the last program step supplied to the corresponding machine tool and the indication of the theoretical time to perform each section of the machine tool part program.

4. The computer for controlling one or more machine tools as set forth in claim 3, and further including:

a nonvolatile read/write memory having stored therein an indication of times of day when each of the machine tools is normally idle;

wherein the central processor produces a user perceivable indication of the machine tool status by producing an indication of the estimated completion time that takes into account the times of day when the machine tool is normally idle.

5. A network for controlling one or more numerically controlled machine tools, comprising:

a computer communications network for data communications;

a local computer connected to each machine tool and to the computer communications network, each local computer including;

a memory for storing a machine tool part program for the machine tool;

a machine tool interface connected to the machine tool and to the memory for supplying a machine tool part program to the machine tool and for detecting the occurrence of one of a predetermined set of events at the machine tool upon supply of one of a predetermined set of program steps of the machine tool part program to the machine tool;

a real time clock for generating a real time signal indicative of the current day and time;

a local network interface connected to the computer communications network for receiving data from and transmitting data to the computer communications network; and

a central processor connected to the memory, the machine tool interface, the real time clock and the local network interface, the central processor generating an event signal that indicates the identity of the detected event, the time of occurrence of the detected event, and the identity of the machine tool upon each detection of one of the predetermined set of events and the central processor transmitting the event signals on the computer communications network via the local network interface; and

a network host computer connected to the computer communications network, the host computer including;

a host network interface connected to the computer communications network for receiving data from and transmitting data to the computer communications network;

a nonvolatile read/write memory; and

a central processor connected to the network interface and the nonvolatile read/write memory for receiving the event signals transmitted by each of the local computers and for storing the received event signals in the nonvolatile read/write memory.

6. The network for controlling one or more numerically controlled machine tools as set forth in claim 5, wherein:

the host computer generates a status summary indicative of the status of each machine tool based upon the last received event signal from the local computer corresponding to that machine tool.

7. The network for controlling one or more numerically controlled machine tool as set forth in claim 6, wherein:

at least one computer connected to the computer communications network further includes a color video display device and means for generating a signal screen color video display on the color video display device corresponding to the status summary by indicating the status of each machine tool via colors corresponding to each of a predetermined set of status indications.

8. The network for controlling one or more numerically controlled machine tools as set forth in claim 7, wherein:

the at least one computer connected to the computer communications network further includes an input device and means for producing a video display of the status of a selected machine tool by receiving a selection signal via the input device for selection of a particular machine tool and generating a single screen color video display of the status of the selected machine tool having a background color corresponding to the status of the selected machine tool.

9. The network for controlling one or more numerically controlled machine tools as set forth in claim 8, wherein:

the host computer stores in the nonvolatile read/write memory an indication of the theoretical time for each machine tool to perform at least one section of the machine tool part program; and

the at least one computer connected to the computer communications network further includes means for generating the single screen color video display of the status of the selected machine tool, the video display including an estimated completion time for the current part on the machine tool.

10. The network for controlling one or more numerically controlled machine tools as set forth in claim 9, wherein:

the host computer stores in the nonvolatile read/write memory an indication of times of day when the machine tools are normally idle; and

the at least one computer connected to the computer communications network further includes means for generating the estimated completion time for the current part on the machine tool taking into account the times of day when the machine tools are normally idle.

11. The network for controlling one or more numerically controlled machine tools as set forth in claim 5, wherein:

at least one computer connected to the computer communications network further includes means for recalling a selected time labeled record of event signals from the nonvolatile read/write memory of the host computer and means for producing a user perceivable indication of the recalled time labeled record of event signals.

12. The network for controlling one or more numerically controlled machine tools as set forth in claim 5, and further including:

at least one additional computer connected to the computer communications network for requesting a selected set of event signals from the network host computer via the computer communications network, for receiving the requested set of event signals from the network host computer via the computer communications network, and for producing a user perceivable indication of the requested set of event signals;

wherein the host computer supplies a requested time labeled record of event signals to a requesting additional computer via the computer communications network.