Standing pilot furnace with vented vestibule

• US 5,293,860 A
• Filed: 09/04/1992
• Issued: 03/15/1994
• Est. Priority Date: 09/04/1992
• Status: Expired due to Fees

• Current Assignee: International Comfort Products Corp. (Carrier Global Corporation)
• Original Assignee: Inter-City Products Corporation
• Inventors: Tomlinson, Ronald S., McKinney, Steven W.
• Primary Examiner(s): Jones, Larry
• Application Number:
  US07/940,692
• Time in Patent Office: 557 Days
• Field of Search: 126/110 R, 126/99 A, 126/116 R, 236/16, 236/15 C, 236/15 BB, 236/15 BD, 236/25 R, 236/25 A, 431/18, 431/20, 431/16, 431/22
• US Class Current: 126/110.00R
• CPC Class Codes: F23L 17/00 Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues
• CPC Class Codes: F24H 9/0026 in combustion gas channels
• CPC Class Codes: F24H 9/1836 using fluid fuel

Abstract

An induced draft, fuel-fired furnace having a heat exchanger with an inlet and an outlet includes a vent having an inlet, a burner, and a vented vestibule in fluid communication with the vent. A blower has an inlet in fluid communication with the heat exchanger outlet, and an outlet disposed at the inlet of the vent. The blower outlet has a cross-sectional area smaller than the vent inlet. The vent inlet and blower outlet define a vent inlet opening. A drafthood formed with an inlet is disposed in the vestibule and forms a plenum in fluid communication with the vent inlet opening. A source of combustion products is disposed in the furnace such that combustion products produced thereby are in fluid communication with the drafthood inlet and vent inlet opening. The source of combustion products includes either a standing pilot or electronic ignitor for igniting fuel operably discharged from the burner.

Claims

1. An induced draft, fuel-fired furnace having a heat exchanger with an inlet and an outlet, said furnace comprising:

a vent having an inlet;

a burner;

a vented vestibule in fluid communication with said vent;

a blower having an inlet in fluid communication with the heat exchanger outlet, and an outlet disposed at the inlet of said vent, said blower outlet having a cross-sectional area smaller than said vent inlet, said vent inlet and blower outlet defining a vent inlet opening; and

a standing pilot disposed in said furnace such that combustion products produced thereby are in fluid communication with said vent inlet opening, said standing pilot adapted to ignite fuel operably discharged from said burner.

2. The induced draft, fuel-fired furnace of claim 1, further comprising a drafthood disposed in said vestibule and forming a plenum in fluid communication with said vent inlet opening, said drafthood including an undersurface disposed adjacent said blower outlet and extending immediately adjacent to a panel of the furnace, the panel having at least one aperture formed therein, said undersurface formed with an inlet adapted to receive combustion gases from said standing pilot, and a blocked vent detecting means adapted to detect a blocked exhaust gas flow condition in said vent.

3. The furnace of claim 1 wherein said vent inlet opening is adapted to allow a draft condition in said vestibule.

4. The induced draft, fuel-fired furnace of claim 2 further comprising a gas valve operably supplying fuel to said burner and pilot light, said blocked vent detecting means adapted to operably control said gas valve.

5. The induced draft, fuel-fired furnace of claim 4 wherein said blocked vent detecting means is a temperature sensing means adapted to sense hot exhaust gases exhausted into said drafthood when a blocked exhaust gas flow condition exists in said vent.

6. The induced draft, fuel-fired furnace of claim 4 wherein said blocked vent detecting means is a pressure sensing means adapted to sense an increase in pressure caused by hot exhaust gases exhausted into said drafthood when a blocked exhaust gas flow condition exists in said vent.

7. The induced draft, fuel-fired furnace of claim 1 wherein said blower is a centrifugal blower.

8. The induced draft, fuel-fired furnace of claim 1 wherein said burner and standing pilot are disposed near the bottom of said vestibule, and further comprising a horizontal wall disposed above said burner and standing pilot, said horizontal wall formed with an opening allowing combustion gases from said standing pilot to flow therethrough.

9. The induced draft, fuel-fired furnace of claim 1 wherein said burner and standing pilot are disposed near the bottom of said vestibule, and further comprising two offset horizontal walls forming an opening allowing combustion gases from said standing pilot to flow through said opening between said two horizontal walls.

10. The induced draft, fuel-fired furnace of claim 9 wherein one wall of said vestibule is a removable louvered panel, said louvers providing a vent and source of ventilation air from the ambient and allowing updraft through said vestibule and dilution of exhaust gases within said vestibule and vent.

11. The induced draft, fuel-fired furnace of claim 1 wherein said vent inlet and blower outlet each have a generally circular shape, said blower outlet located in or closely adjacent said vent inlet, said vent inlet opening defined by the annular area between the periphery of said vent inlet and blower outlet.

12. An induced draft, fuel-fired furnace, comprising:

a heat exchanger having an inlet and an outlet;

a vent including an inlet and a venturi section;

a burner;

a vented vestibule in fluid communication with said vent;

a blower having an inlet in fluid communication with said heat exchanger outlet and an outlet in fluid communication with said vent inlet; and

a standing pilot disposed in said furnace such that combustion products provided thereby are in fluid communication with said venturi section, said standing pilot adapted to ignite fuel operably discharged from said burner.

13. The furnace of claim 12 wherein said venturi section is adapted to provide a draft condition in said vestibule.

14. The induced draft, fuel-fired furnace of claim 12, wherein said blower outlet has a generally circular cross-sectional area smaller than and centrally located at said vent inlet, the annular area between the vent inlet and blower outlet defined said venturi section.

15. An induced draft, fuel-fired furnace, comprising:

a heat exchanger having an inlet and an outlet;

a vent having an inlet;

means for providing an area of lower pressure, said providing means defined at least in part by said vent;

a vented vestibule;

a burner disposed within said vestibule and in fluid communication with said heat exchanger inlet and said area of lower pressure;

an induced draft blower having an inlet disposed in fluid communication with said heat exchanger outlet and an outlet disposed in fluid communication with the inlet of said vent; and

means for igniting fuel operably discharged from said burner.

16. The furnace of claim 15 wherein said venturi section allows products of combustion from said standing pilot to flow therethrough into said vent and further allows products of combustion exhausted into said vent from said induced draft blower to backflow into said vestibule during a blocked vent condition.

17. The furnace of claim 15 further comprising a drafthood disposed adjacent said blower outlet and in fluid communication with said venturi section, said drafthood having an undersurface with an opening formed therein for allowing combustion products from said standing pilot to flow therethrough, said drafthood including a temperature sensor to detect hot exhaust gases exhausted into said drafthood during said blocked vent condition.

18. The furnace of claim 17 further comprising a valve operably supplying fuel to said burner and standing pilot, said temperature sensor adapted to operably control said valve and close said valve during a blocked vent condition.

19. The furnace of claim 15 wherein said vestibule is partially defined by a vertical wall at the outlet of said burner and a housing fixed to said vertical wall which is disposed above said standing pilot and said burner, said generally horizontal wall forming a housing adapted to have said valve, burner and pilot light fixed thereto, said generally horizontal wall having an opening formed therein for allowing combustion products produced by said standing pilot to draft upwards therethrough.

20. The furnace of claim 15 wherein said vestibule is defined in part by a vertical wall disposed at the outlet of said burner and a housing fixed to said vertical wall which is disposed above said standing pilot and said burner, said housing adapted to have said valve, burner and standing pilot fixed thereto, said housing including two generally horizontal members disposed offset to each other and forming an opening therebetween for allowing combustion products produced by said standing pilot to draft upwards therethrough.

21. The induced draft, fuel-fired furnace of claim 15, wherein said igniting means is a standing pilot light.

22. The induced draft, fuel-fired furnace of claim 15, wherein said igniting means is an electronic ignitor.

23. The induced draft, fuel-fired furnace of claim 15, wherein said blower outlet has a cross-sectional area smaller than said vent inlet, said blower outlet and vent inlet defining said area of lower pressure.

24. An induced draft, fuel-fired furnace, comprising:

a vent having an inlet;

a vented vestibule disposed in fluid communication with said vent, said vestibule comprising a plurality of panels;

a blower having an inlet in fluid communication with the heat exchanger outlet, and an outlet disposed at the inlet of said vent;

a drafthood disposed in said vestibule, said drafthood forming a plenum in fluid communication with said vent and including an inlet, said drafthood in fluid communication with an aperture formed in one of said vented vestibule panels, said drafthood including an undersurface formed with an inlet, and a blocked vented detecting means adapted to detect a blocked exhaust gas flow condition in said vent;

a burner disposed in said furnace and in fluid communication with said drafthood inlet; and

means for igniting fuel operably discharged from said burner.

25. The induced draft, fuel-fired furnace of claim 24 wherein said igniting means is a standing pilot light.

26. The induced draft, fuel-fired furnace of claim 24 wherein said igniting means is an electronic ignitor.