Dimensional shingle for hip, ridge and rake portions of a roof

• US 5,295,340 A
• Filed: 04/05/1993
• Issued: 03/22/1994
• Est. Priority Date: 04/05/1993
• Status: Expired due to Fees

• Current Assignee: Pacific Coast Building Products Incorporated
• Original Assignee: Pacific Coast Building Products Incorporated
• Inventors: Collins, Kenneth E.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): YIP, WINNIE S
• Application Number:
  US08/043,947
• Time in Patent Office: 351 Days
• Field of Search: 52/57, 52/58, 52/518, 52/523, 52/552-555, 52/541, 52/531, 52/532, 52/533, 52/526, 52/272, 52/275, 52/276
• US Class Current: 52/518
• CPC Class Codes: E04D 1/30 Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles E04D3/40 takes precedence
• CPC Class Codes: E04D 2001/305 Ridge or hip tiles

Abstract

A shingle unit used for covering the hip, ridge and rake portions of an asphalt shingle roof. The shingle unit includes a top cover permanently bonded to a tapered substrate to create the visual effect of tapered thickness. The shingle is preformed to an inverted, V-shape so as to conform to the hip, ridge or rake portions of a roof. Various notches are formed on the perimeter of the top cover to facilitate longitudinal alignment and surface exposure of the shingles at installation. Depressions are formed on bottom surface of the substrate and are filled with an adhesive during manufacture. After installation, solar heat causes the adhesive to flow between the substrate and the subjacent area of the top cover, or roof, to provide wind uplift resistance.

Claims

1. A hip, ridge and rake shingle comprising:

a. a top cover sheet, substantially rectangular in top plan, said top cover sheet being preformed into an inverted V-shape in cross-section and having a pair of side panels extending from a bendable median longitudinal peak to longitudinal bottom lateral edges, said side panels of said top cover sheet including a front end portion, a rear end portion, an upper surface and a lower surface; and

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b. a flexible and resilient substrate, substantially rectangular in bottom plan, said substrate being mounted on said lower surface of said top cover, said substrate having a leading end portion, located adjacent said front end portion of said side panels of said top cover sheet, a trailing end portion, located adjacent said rear end portion of said side panels of said top cover sheet, and a bottom surface, said substrate being preformed so as to have an inverted, V-shaped cross-section with a median longitudinal peak and bottom lateral edges and having a length and width less than the respective length and width of said top cover, so that said top cover sheet extends beyond the perimeter of said substrate to form an overhang around said perimeter, said leading end portion of said substrate being of substantially greater thickness than the thickness of said top cover, said substrate having a thickness tapering from said leading end portion of said substrate along the length thereof toward said trailing end portion, whereby said side panels of said cover sheet and said substrate are adapted to be bent around respective to conform to the configuration of an underlying hip, ridge, or rake.

3. A hip, ridge and rake shingle as in claim 1, in which the width of said substrate is substantially equal to that of said top cover sheet.

4. A hip, ridge and rake shingle as in claim 1 in which the thickness of said substrate tapers from said median longitudinal peak of said substrate toward said bottom lateral edges thereof.

5. At least a pair of shingles as in claim 1, in which said bottom surface of said leading end portion of said substrate of one of said shingles overlaps said upper surface of said rear end portion of said top cover sheet of another subjacent one of said shingles.

6. A hip, ridge and rake shingle as in claim 12 in which said top cover sheet is formed of an asphalt composition shingle material.

7. A hip, ridge and rake shingle as in claim 1 in which said substrate is formed of a foam material.

8. A hip, ridge and rake shingle as in claim 1, in which said substrate includes a slit along the median, longitudinal peak thereof, said slit extending along at least a portion of the length of said median longitudinal peak of said substrate, to facilitate bending of said shingle.

9. A hip, ridge or rake shingle as in claim 1, in which said top cover sheet includes means for longitudinal alignment of said shingle with respect to a reference line along the hip, ridge or rake of a roof.

10. A hip, ridge or rake shingle as in claim 9 in which said longitudinal alignment means comprises a notch formed in said median longitudinal peak of said rear end portion of said top cover sheet.

11. At least a pair of shingles as in claim 1 in which an underlying one of said shingles includes means for indicating the exposure of said upper surface of said top cover sheet of said shingle with respect to a leading end portion of an overlying another one of said shingles.

12. A shingle as in claim 11 in which said exposure indicating means comprises a plurality of spaced pairs of notches formed along said longitudinal bottom lateral edges of said top cover sheet of said underlying one.

13. A shingle as in claim 1 in which said substrate includes at least one depression formed in the bottom surface thereof, said depression being partially filled with a low temperature melt adhesive, adapted to flow between said substrate and an underlying surface when subjected to solar heating.

2. A hip, ridge and rake shingle comprising:

a. a to cover including at least two panels bonded so as to form an integral piece, said integral piece being preformed into an inverted V-shape in cross-section and having a pair of side panels extending from a bendable median longitudinal peak to longitudinal bottom lateral edges, said side panels of said top cover sheet including a front end portion, a rear end portion, an upper surface and a lower surface; and

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b. a flexible and resilient substrate mounted on said lower surface of said top cover, said substrate having a leading end portion, located adjacent said front end portion of said side panels of said top cover sheet, a trailing end portion, located adjacent said rear end portion of said side panels of said top cover sheet, and a bottom surface, said substrate being preformed so as to have an inverted, V-shaped cross-section with a median longitudinal peak and bottom lateral edges and having a length and width less than the respective length and width of said top cover, so that said top cover sheet extends beyond the perimeter of said substrate to form an overhang around said perimeter, said leading end portion of said substrate being of substantially greater thickness than the thickness of said top cover, said substrate having a thickness tapering from said leading end portion of said substrate along the length thereof toward said trailing end portion, whereby said side panels of said cover sheet and said substrate are adapted to be bent around respective said longitudinal peaks, precisely to conform to the configuration of an underlying hip, ridge, or rake.