Electrical connector with improved wire termination system

• US 5,295,857 A
• Filed: 12/23/1992
• Issued: 03/22/1994
• Est. Priority Date: 12/23/1992
• Status: Expired due to Fees

• Current Assignee: Elde V. Toly
• Original Assignee: Elde V. Toly
• Inventors: Toly, Elde V.
• Primary Examiner(s): Schwartz, Larry I.
• Assistant Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US07/995,823
• Time in Patent Office: 454 Days
• Field of Search: 439/395, 439/404, 439/411, 439/412, 439/417, 439/431, 439/467, 439/488, 439/489, 439/596, 439/752
• US Class Current: 439/395
• CPC Class Codes: H01R 13/652 with earth pin, blade or socket
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/30 with additional earth or shield contacts
• CPC Class Codes: H01R 4/2433 one part of the base being movable to push the cable into the slot

Abstract

An electrical plug connector adapted for connection with individual insulated wires of an electrical conduit comprises a housing having a plurality of elongated chambers each in line with a coupling element fixed in the housing. Each coupling element includes an elongated bifurcated jaw section having opposed inner knife edges that extend within an elongated chamber. A movable block within each housing chamber includes a first hole for receiving the end of an insulated wire to be terminally attached to a coupling element and a second hole for receiving a tool adapted to move the slider block within its chamber toward the jaw section of a coupling element so that the insulated wire previously placed within the slider block will move between the knife edges of the jaw section to provide an electrical contact. When each slider block is locked into its wire contacting position, the housing is closed and the connector is ready for use.

Claims

1. An electrical plug connector adapted for connection with individual wires of an electrical conduit, comprising:

a housing;

means in said housing forming a plurality of elongated chambers;

a plurality of electrical coupling elements fixed in said housing, each said coupling element including an elongated bifurcated jaw section having opposed inner knife edges and extending within a said chamber means;

a slider block within each said housing chamber;

each said slider block including a first hole for receiving the end of an insulated wire to be terminally attached to a said coupling element and a second hole which diverges inwardly from an upper surface of said slider block and forms a fulcrum for receiving a tool adapted to move said slider block;

said slider block being movable within its chamber toward a said jaw section of said coupling element so that said wire previously placed within said slider block will move between said knife edges of said jaw section to provide an electrical contact.

2. The plug connector as described in claim 1 wherein said housing supports three coupling elements and provides three elongated chambers for each said element, with a slider block in each said chamber.

3. The plug connector as described in claim 1 wherein said housing is formed as a unitary device of molded plastic material.

4. The plug connector as described in claim 3 wherein said plastic material is a non-conductive plastic material.

5. The plug connector as described in claim 1 wherein said housing is formed as a unitary molded plastic device having top and bottom cover sections each connected by a web member to an intermediate center section including said chamber means.

6. The plug connector as described in claim 5 wherein said center section has a series of spaced apart projecting members shaped to retain said slider blocks and to fit within said bottom cover section, leaving said top section open until after said slider blocks have been connected to their respective coupling elements.

7. The plug connector as described in claim 1 wherein said bottom cover section includes recess means adapted to support the end of a tool for moving a slider block against a jaw section of said coupling element.

8. The plug connector as described in claim 5 wherein said top cover means includes tab means for retaining each said slider block in its fully installed position relative to a said coupling element when said cover means are closed.

9. The plug connector as described in claim 5 wherein said top and bottom cover sections each have a first sidewall of material having a single thickness and a second sidewall of material having spaced apart members forming a pocket, wherein the first sidewall of each cover section is adapted to fit into said pocket of the second sidewall when said cover members are closed.

10. The plug connector as described in claim 1 wherein said coupling elements are made of electrical conductive material, each having a forward prong portion which extends outwardly from said housing and is connected to said bifurcated jaw section.

11. The plug connector as described in claim 1 including indicator means in said slider block and said lower cover section for indicating to an installer when a said slider block has moved to a position wherein its wire is fully engaged with a said coupling element.

12. The plug connector as described in claim 11 wherein said indicator means includes a small projection on said bottom cover section and a matching detent recess in a said slider block.