Automatic injectors

• US 5,295,965 A
• Filed: 08/26/1992
• Issued: 03/22/1994
• Est. Priority Date: 01/07/1992
• Status: Expired due to Term

• Current Assignee: Meridian Medical Technologies Incorporated
• Original Assignee: Survival Technology, Inc. (Meridian Medical Technologies Incorporated)
• Inventors: Wilmot, John G.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US07/936,236
• Time in Patent Office: 573 Days
• Field of Search: 604/218, 604/187, 604/134, 604/135, 604/136, 604/137
• US Class Current: 604/136
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/3249 Means to disalign the needle tip and the distal needle passage of a needle protection sleeve
• CPC Class Codes: A61M 2005/3261 triggered by radial deflection of the anchoring parts between sleeve and syringe barrel, e.g. spreading of sleeve retaining hooks having slanted surfaces by engagement with conically shaped collet of the piston rod during the last portion of the injection stroke of the plunger
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3243 being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel devices for protecting guide needles in combination with catheters A61M25/0612
• CPC Class Codes: A61M 5/3257 Semi-automatic sleeve extension, i.e. in which triggering of the sleeve extension requires a deliberate action by the user, e.g. manual release of spring-biased extension means
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position
• CPC Class Codes: A61M 5/3272 having projections following labyrinth paths
• CPC Class Codes: A61M 5/5086 for indicating if defective, used, tampered with or unsterile

Abstract

An automatic injector having a needle which is driven out of a body of the injector automatically by drive means also has an associated protective, or sharps, assembly. The sharps assembly has a cover member adapted to cover the needle after the injector has been used. The assembly is operative to provide relative movement between the injection needle and the cover member after injection so that the cover member covers the needle after use. The cover member is preferably actuated automatically so that the user never sees the needle.

Claims

1. An automatic injector comprising:

a body;

a charge of medicament contained in said body;

a needle held in a normally sheathed position within said body and being driveable into an unsheathed projecting position from said body, said needle having a substantially constant diameter along a length thereof and terminating at a point at a forward end thereof;

a rigid cover member capable of movement relative to said body from an inoperative position to a protective position in which said cover member is capable of covering said needle when said needle is in said projecting position from said body, said cover member being generally concentrically disposed about a longitudinal axis of said body and having an opening in a portion thereof adapted to engage a general area of flesh to be injected by said needle, said opening having substantially the same diameter as said needle;

releasable drive means for driving said needle from said sheathed position to said unsheathed, projecting position from said body and through said opening in said cover member, said releasable drive means further forcing said medicament through said needle; and

biasing means for moving said cover member relative to said body into said protective position in which it covers said needle when said needle is in said unsheathed projecting position.

2. The injector as claimed in claim 1 further comprising restraining means for restraining said cover member from being moved into said protective position prior to said needle being driven into said unsheathed projecting position.

3. The injector as claimed in claim 2 further comprising activating means for releasing both said releasable drive means and said restraining means.

4. The injector as claimed in claim 3 wherein said releasable drive means and said restraining means are released simultaneously.

5. An injector as claimed in claim 3 wherein said biasing means urges said cover member against said surface to be injected after said surface is engaged and said restraining means is released.

6. The injector as claimed in claim 1 wherein said releasable drive means comprises manually releasable detent teeth for actuating said automatic injector when released.

7. The injector as claimed in claim 6 further comprising teeth for securing said detent means in an unreleasable condition and rendering said automatic injector inoperable.

8. The injector as claimed in claim 1 wherein said biasing means is in a fully compressed state prior to an injection operation.

9. An injector as claimed in claim 1 wherein said releasable drive means comprises a spring.

10. An injector as claimed in claim 2 wherein said restraining means comprises a latching surface disposed on said cover, said latching surface being cooperable with a latching rib disposed on said body to maintain said cover in said inoperative position prior to said needle being driven into said unsheathed projecting position.

11. An injector as claimed in claim 1 further comprising locking means for locking said cover member in said protective position so as to restrain said cover member against movement which would expose said needle after said injection operation.

21. The injector as claimed in claim 1 further comprising a membrane for covering said opening in said cover member prior to said injection operation, said membrane being pierced by said needle when said needle is driven from said sheathed position to said unsheathed projecting position.

12. An automatic injector comprising:

a body having a longitudinal axis;

a charge of medicament contained in said body;

a needle held in a normally sheathed position within said body, said needle having a substantially constant diameter along a length thereof and terminating at a point at a forward end thereof;

a releasable spring for driving said needle from said sheathed position to an unsheathed, projecting position in which said needle projects from said body, said releasable spring being operable to force said medicament through said needle;

a protective assembly comprising a cover member having a sleeve-like first portion generally concentrically disposed about said longitudinal axis of said body and a second portion adapted to engage a general area of flesh to be injected by said needle, said second portion having an opening therein with substantially the same diameter as said needle, said cover member being capable of axial movement relative to said body and having a protective position in which it covers said needle when said needle is in said projecting position; and

biasing means for urging said cover member into said protective position as said needle is withdrawn from the area of flesh to be injected.

13. The injector as claimed in claim 12 further comprising restraining means for restraining said cover member from being moved into said protective position prior to an injection operation.

14. The injector as claimed in claim 13 further comprising activating means for releasing both said releasable spring and said restraining means.

15. The injector as claimed in claim 12 wherein said biasing means comprises a coil spring maintained in a fully compressed state prior to an injection operation.

16. The injector as claimed in claim 15 wherein said coil spring moves to a relatively decompressed state during said injection operation.

17. The injector as claimed in claim 12 further comprising

manually releasable detent teeth for actuating said automatic injector when released;

and

means for securing said detent teeth in an unreleasable condition and rendering said automatic injector inoperable.

18. An injector as claimed in claim 12 further comprising locking means for locking said cover member in said protective position so as to restrain said cover member against movement which would expose said needle when said needle is in said projecting position.

19. An automatic injector comprising:

a body having a pierceable membrane at a forward end thereof;

a charge of medicament contained in said body;

a needle held in a sheathed position within said body;

releasable drive means for (1) driving said needle from said sheathed position to an unsheathed, projecting position while piercing said pierceable membrane, and (2) forcing said medicament through said needle;

a cover member being moveable with respect to said body and having a protective position in which it covers said needle when said needle is in said projecting position; and

biasing means for urging said cover member into said protective position to cover said needle when said needle is in said unsheathed, projecting position.

20. An automatic injector comprising:

a body;

a charge of medicament contained in said body;

a needle moveable from a sheathed position within said body to an unsheathed, projecting position from said body;

a graspable rear end cap capable of being grasped by the palm and fingers of a user during an injection operation, said end cap being capable of movement relative to said body;

a slidably moveable cover member for covering said needle when said needle is in said projecting position in which said needle projects from said body; and

a releasable drive assembly which, when released, (1) drives said needle from said sheathed position to said unsheathed, projecting position in which said needle projects from said body and (2) discharges said medicament through said needle, said releasable drive assembly being released in response to said relative movement between said body and said end cap, said relative movement being accomplished during an actuating procedure in which the user grasps the end cap and forces the cover member against a surface to be injected so that said cover member is urged against said body to move said body relative to said end cap and release said releasable drive assembly.