Low liquid level monitoring and warning apparatus and method

• US 5,298,881 A
• Filed: 03/19/1992
• Issued: 03/29/1994
• Est. Priority Date: 03/23/1991
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Bowman, Tim J.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): Oda, Christine K.
• Application Number:
  US07/854,139
• Time in Patent Office: 740 Days
• Field of Search: 340/450, 340/450.1, 340/450.2, 340/450.3, 340/474, 340/460, 340/618
• US Class Current: 340/450.3
• CPC Class Codes: F01M 11/12 concerning lubricant level
• CPC Class Codes: F01M 2011/1453 by considering oil quantity
• CPC Class Codes: G01F 23/32 using rotatable arms or other pivotable transmission elements
• CPC Class Codes: G01F 23/804 containing circuits handling parameters other than liquid level
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold

Abstract

A sensor is coupled to a reservoir for generating a first signal responsive to the liquid level therein falling below a first level spaced above an output port and indicative of a reserve level of liquid remaining. A pump is coupled to the reservoir for pumping the liquid therefrom in metered volumes and responsive thereto transmitting a volume pumping signal. An integrator receives and integrates the volume pumping signal, and then generates, after receiving the first signal, an output signal indicative of the volume of the liquid remaining in the reservoir. An indicator is coupled to the integrator for displaying the output signal.

Claims

1. A system for detecting the level of a liquid being drawn from an output port of a reservoir, comprising:

pump means, operatively coupled to the reservoir at the output port, for pumping metered volumes of the liquid from the reservoir and generating volume pumping signals representative thereof,

sensing means coupled to the reservoir for generating a first signal responsive to the liquid level falling below a first level in the reservoir spaced operatively above the output port for indicating a reserve level of liquid remaining,

integrator means, operatively coupled to said pump means and said sensing means, for integrating said volume pumping signals and responsive thereto generating, subsequent to receiving said first signal, a composite signal representative of the volume of the liquid remaining in the reservoir above the output port, and

indicator means coupled to said integrator means for displaying said composite signal.

2. The liquid level detection system described in claim 1, wherein said indicator means comprises means for generating a visual signal having a visual intensity representative of said composite signal.

3. The liquid level detection system as described in claim 1 wherein said integrator means includes microcomputer means for cumulating and then subtracting the metered volumes of the liquid pumped from the reservoir from a known volume in the reservoir located between said first level and the output port.

4. The liquid level detection system as described in claim 1 wherein the liquid is oil and wherein said pump means is coupled to a two stroke internal combustion engine for injecting oil thereinto.

5. The liquid level detection system as described in claim 4 wherein said pump means comprises solenoid actuated positive displacement pump means for delivering said metered volume of the liquid on each pumping cycle and transmitting at least one pumping pulse as said volume pumping signals responsive thereto.

6. The liquid level detection system as described in claim 5 wherein said integrator means includes means for counting said at least one pumping pulse and responsive thereto calculating the volume of oil pumped from the reservoir after the oil level drops below said first level.

7. The liquid level detection system as described in claim 1 wherein the liquid is fuel and wherein said pump means is coupled to an internal combustion engine for injecting fuel thereinto, and wherein:

said pump means comprises solenoid actuated positive displacement pump means for delivering said metered volume of liquid on each pumping cycle and transmitting at least one pumping pulse as said volume pumping signals responsive thereto, and wherein

said integrator means includes means for counting said at least one pumping pulse and responsive thereto calculating the volume of fuel pumped from the reservoir after the fuel level drops below said first level.

8. The liquid level detection system as described in claim 1 wherein said indicator means comprises a light for visually displaying an illumination intensity proportional to said composite signal.

9. The liquid level detection system as described in claim 8 wherein said light is illuminated only after said integrator means receives said first signal from said sensing means.

10. A system for detecting the level of oil pumped from an output port of a reservoir for injection into a two stroke internal combustion engine, comprising:

solenoid actuated positive displacement pump means, operatively coupled between the engine and the reservoir at the output port, for pumping on each pumping cycle a metered volume of oil from the reservoir and for generating a volume pumping signal having at least one pumping pulse responsive thereto,

sensing means coupled to the reservoir for generating a first signal responsive to the oil level falling below a first level in the reservoir spaced operatively above the output port for indicating a reserve level of oil remaining in the reservoir,

integrator means, operatively coupled to said pump means and said sensing means, for counting said at least one pumping pulse and responsive thereto generating, subsequent to receiving said first signal, a composite signal representative of the volume of oil remaining in the reservoir below said first level, and

indicator means coupled to said integrator means for displaying said composite signal, said indicator means comprising means for generating a visual signal having an intensity representative of said composite signal.

11. The liquid level detection system as described in claim 10 wherein said integrator means includes programmable microcomputer means for cumulating the volume of the oil pumped from the reservoir and then subtracting said volume of oil pumped from a known volume in the reservoir located between said first level and the output port.

12. The liquid level detection system as described in claim 10 wherein said integrator means includes means for counting said pumping pulses and responsive thereto calculating said metered volume of oil pumped from the reservoir after the oil level drops below said first level.

13. A method for detecting the level of a liquid being pumped from an output port of a reservoir on an automotive vehicle, comprising:

a. pumping metered volumes of the liquid from the reservoir and generating at least one volume pumping pulse responsive to each of the metered volumes pumped,

b. generating a first signal responsive to the liquid level falling below a first level in the reservoir spaced operatively above the output port for indicating a reserve level of liquid remaining in the reservoir,

c. counting said at least one volume pumping pulse and responsive thereto generating, only subsequent to receiving said first signal, a second signal representative of the volume of the liquid remaining in the reservoir below said first level, and

d. visually displaying a representation of said second signal, thereby providing a visual warning indication as the level of the liquid in the reservoir is pumped below said first level.

14. The method as described in claim 13 wherein step c includes the step of cumulating said at least one volume pumping pulse representative of the metered volumes of liquid pumped and then subtracting the metered volumes of the liquid pumped from the reservoir from a known volume in the reservoir located between said first level and the output port.

15. The method as described in claim 13 wherein the pumping step further includes the step of energizing a solenoid actuated positive displacement pump for pumping said metered volume of liquid on each pumping cycle.