Displacement detecting apparatus

• US 5,299,143 A
• Filed: 09/23/1991
• Issued: 03/29/1994
• Est. Priority Date: 09/28/1990
• Status: Expired due to Term

• Current Assignee: Kayaba Kogyo Kabushiki Kaisha
• Original Assignee: Kayaba Kogyo Kabushiki Kaisha
• Inventors: Hellinga, Richard J., Nakazato, Masakazu, Yamagata, Hideki, Shimoura, Yoichi
• Primary Examiner(s): Harvey, Jack B.
• Assistant Examiner(s): Wachsman, Hal D.
• Application Number:
  US07/763,733
• Time in Patent Office: 918 Days
• Field of Search: 364/561, 364/474, 364/35, 364/559, 364/167.01, 364/176, 364/182, 364/560, 324/207.12, 324/207.24, 324/207.23, 324/233, 324/234, 324/235, 324/236, 324/239, 324/243, 341/15
• US Class Current: 702/158
• CPC Class Codes: G01D 5/142 using Hall-effect devices measuring magnetic variables using Hall-effect or other galvanomagnetic devices G01R33/06
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/24461 by redundancy or plausibility
• CPC Class Codes: G01D 5/2448 Correction of gain, threshold, offset or phase control
• CPC Class Codes: G01D 5/245 using a variable number of pulses in a train
• CPC Class Codes: G01D 5/2451 Incremental encoders G01D5/2454 takes precedence

Abstract

A magnetic scale formed by arranging a non-magnetic material at a predetermined pitch in the direction of motion of a piston rod, and a pair of magnetic sensors which output two sine waves with a phase difference of 90° corresponding to the pitch of said magnetic scale, are provided. The peak voltages of the sensor output at each pitch of the magnetic scale are updated and stored. Center voltages are computed from the peak voltages at each pitch, and a coarse displacement is computed based on the result of comparing the center voltages and sensor outputs. Correction coefficients of the sensor outputs are computed from the peak voltages and center voltages, and the sensor outputs are compensated based on these correction coefficients. A fine displacement is then computed by an inverse trigonometric function from the two corrected signals, and a displacement signal is output by adding the coarse displacement to the fine displacement.

Claims

1. An apparatus for detecting the displacement of a piston rod in a cylinder comprising:

a magnetic scale comprising a non-magnetic material embedded in the piston rod with a predetermined pitch interval in the direction of motion of said piston rod,

a pair of magnetic sensors positioned to output two sine waves with a phase difference of 90°

with respect to the pitch interval of said magnetic scale,

means for updating and storing the peak voltages output by said sensors at each pitch interval of the magnetic scale,

means for computing a center voltage of the oscillation from said peak voltages at each pitch interval,

means for computing a coarse displacement from the result of comparing said computed center voltages and said sensor outputs,

means for computing correction coefficients of said sensor outputs from said peak voltages and said center voltages,

means for compensating said sensor output signal from said correction coefficients to produce two compensated signals,

means for computing and outputting a fine displacement signal from an inverse trigonometric function using said two compensated signals, and

a displacement computing means for outputting a displacement signal comprising means for adding said coarse displacement to said fine displacement signal,

said peak voltage updating and storing means comprising means for memorizing the peak voltages output by the sensors over the entire stroke of the piston rod.

2. The apparatus as defined in claim 1 wherein the updating and storing means comprises means for memorizing sine wave maxima and minima.

3. The apparatus as defined in claim 1 wherein said updating and storing means comprises means for storing estimated voltages as initializing values before the peak voltages actually measured are input.

4. The apparatus as defined in claim 1 wherein said peak voltage updating and storing means comprises means for memorizing class values representing the reliability of the peak voltages together with the peak voltages of the sensor outputs.

5. The apparatus as defined in claim 4 comprising means for modifying the class values memorized by said updating and storing means according to the reliability of the peak voltages stored together with them.

6. The apparatus as defined in claim 5 wherein said updating and storing means comprises means for updating peak voltages by compensating input measured voltages based on the peak voltages and class values already stored.

7. The apparatus as defined in claim 1 wherein said center voltage computing means comprises means for computing center voltages as intermediate voltages between the maxima and minima of the sensor outputs within one pitch.

8. The apparatus as defined in claim 1 wherein said center voltage computing means comprises means for computing center voltages as average values of the maxima and minima of the sensor outputs over several pitches.

9. The apparatus as defined in claim 1 wherein said coarse displacement computing means comprises means for computing a coarse displacement when the sensor outputs cross the center voltage.

10. The apparatus as defined in claim 1 wherein said correction coefficient computing means comprises means for computing correction coefficients as the reciprocal of the absolute values of the differences between said peak voltages and said center voltages.

11. The apparatus as defined in claim 1 wherein said sensor output compensating means comprises means for computing two corrected signals by subtracting the center voltages from said sensor outputs, and multiplying the result by the correction coefficients.

12. The apparatus as defined in claim 11 wherein said sensor output compensating means comprises means for judging the corrected signal to be correct when the combined amplitude of said two corrected signals is within a predetermined range.

13. The apparatus as defined in claim 11 wherein said fine displacement computing means comprises means for computing a fine displacement based on said two corrected signals as N/π

.tan^-1 |Aco/Bco| where N is a natural integer and Aco and Bco are corrected signals.

14. The apparatus as defined in claim 1 wherein said coarse displacement computing means comprises means for selecting a coarse displacement from the magnitudes of the absolute values of the two corrected signals.

15. The apparatus as defined in claim 14 wherein said coarse displacement computing means comprises means for adding a coarse displacement signal to said fine displacement signal.