Polymer dispersed liquid crystal panel with diffraction grating

• US 5,299,289 A
• Filed: 06/11/1992
• Issued: 03/29/1994
• Est. Priority Date: 06/11/1991
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Takahara, Hirosi, Tanaka, Takaaki, Omae, Hideki
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/896,967
• Time in Patent Office: 656 Days
• Field of Search: 359/95, 359/94, 359/51, 359/52, 359/66, 359/74, 359/72, 353/20, 353/31, 353/33, 353/38
• US Class Current: 349/201
• CPC Class Codes: G02F 1/133371 Cells with varying thickness of the liquid crystal layer
• CPC Class Codes: G02F 1/1334 based on polymer dispersed liquid crystals, e.g. microencapsulated liquid crystals
• CPC Class Codes: G02F 2201/305 diffraction grating
• CPC Class Codes: G02F 2203/22 diffractive
• CPC Class Codes: H04N 9/3105 for displaying all colours simultaneously, e.g. by using two or more electronic spatial light modulators simultaneous projection in colour photography G03B33/10; beam splitting or combining systems per se G02B27/10

Abstract

A layer having an irregular sectional surface is formed on the surface of at least one of a pixel electrode and confronting electrode of a liquid crystal layer so as to confront a liquid crystal layer. The liquid crystal layer is formed of a polymer dispersed liquid crystal. If the layer having an irregular sectional surface is formed in a convex and concave pattern regularly and cyclically, the thus formed layer serves as a diffraction grating. When the liquid crystal is in an OFF condition, the refractive index n of the diffraction grating is different from the refractive index of the liquid crystal layer. As a result, an incident light to the liquid crystal panel is scattered and at the same time, diffracted. When the liquid crystal in in an ON condition, there is no difference in the refractive index between the diffraction grating and the liquid crystal, and the incident light passes straight through. Using the liquid crystal panel as a light valve, the light from a light source is incident to the liquid crystal panel, and the image formed on the liquid crystal panel is projected through a projection lens onto a screen. In the case of a black display, the incident light is scattered or diffracted in the liquid crystal panel according to the projected image. The scattered or diffracted light is stopped by a light shielding part of a aperture, and thus does not arrive at the screen.

Claims

1. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an array of microlenses formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein a difference between a refractive index n_p of said polymer and a refractive index n_t of said irregular surface layer is 0.1 or less;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

2. A liquid crystal panel according to claim 1, wherein said refractive index n_t of said irregular surface layer is substantially identical to one of an ordinary light refractive index n_o and an extraordinary light refractive index of said liquid crystal material and a refractive index n_x of said liquid crystal polymer dispersed liquid crystal layer.

3. A liquid crystal panel according to claim 1, wherein said irregular surface layer is formed of a light transmissive material.

4. A liquid crystal panel according to claim 1, wherein said irregular surface layer is formed of an optically isotropic material.

5. A liquid crystal panel according to claim 1, wherein said irregular surface layer has a rectangular shaped sectional surface.

6. A liquid crystal panel according to claim 1, wherein said irregular surface layer is of a stripe form.

7. A liquid crystal panel according to claim 1, wherein said irregular surface layer is of a columnar convex projection.

8. A liquid crystal panel according to claim 1, wherein said irregular surface layer has a concave portion where an electrode is exposed and a convex portion.

9. A liquid crystal panel according to claim 1, wherein said irregular surface layer has a concave and convex portions which are cylindrically formed at a pitch of 15 μ

m or less.

10. A liquid crystal panel according to claim 1, wherein said irregular surface layer has convex portions each having a height ranging from 1 to 10 μ

m.

11. A liquid crystal panel according to claim 1, wherein said irregular surface layer has convex portions each having a slant surface at an angle ranging from 0 to 45 degrees with respect to a normal line of a corresponding substrate.

12. A liquid crystal panel according to claim 1, wherein said polymer dispersed liquid crystal layer has a thickness ranging from 5 to 25 μ

m.

13. A liquid crystal panel according to claim 1, wherein said irregular surface layer is identical in dielectric constant to said liquid crystal material.

14. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein a difference between a refractive index n_p of said polymer and a refractive index n_t of said irregular surface layer is 0.1 or less;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

15. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates, said irregular surface layer being made of the same material as said polymer of said polymer dispersed liquid crystal layer;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

16. A liquid crystal panel according to claim 15, wherein a refractive index n_t of said irregular surface layer is substantially identical to one of an ordinary light refractive index n_o and an extraordinary light refractive index of the liquid crystal material and a refractive index n_x of the liquid crystal polymer dispersed liquid crystal layer.

17. A liquid crystal panel according to claim 15, wherein said irregular surface layer is formed of a light transmissive material.

18. A liquid crystal panel according to claim 15, wherein said irregular surface layer is formed of an optically isotropic material.

19. A liquid crystal panel according to claim 15, wherein said irregular surface layer has a rectangular shaped sectional surface.

20. A liquid crystal panel according to claim 15, wherein said irregular surface layer is of a stripe form.

21. A liquid crystal panel according to claim 15, wherein said irregular surface layer is of a columnar convex projection.

22. A liquid crystal panel according to claim 15, wherein said irregular surface layer has a concave portion where an electrode is exposed and a convex portion.

23. A liquid crystal panel according to claim 15, wherein said irregular surface layer has a concave and convex portions which are cyclically formed at a pitch of 15 μ

m or less.

24. A liquid crystal panel according to claim 15, wherein said irregular surface layer has convex portions each having a height ranging from 1 to 10 μ

m.

25. A liquid crystal panel according to claim 15, wherein said irregular surface layer has convex portions each having a slant surface at an angle ranging from 0 to 45 degrees with respect to the normal line of the corresponding substrate.

26. A liquid crystal panel according to claim 15, wherein said polymer dispersed liquid crystal layer has a thickness ranging from 5 to 25 μ

m.

27. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates, said irregular surface layer being made of the same material as said polymer of said polymer dispersed liquid crystal layer;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

28. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and liquid crystal material dispersed in said polymer, said polymer dispersed liquid crystal layer satisfying at least one of the following conditions;

said polymer dispersed liquid crystal layer has a thickness smaller than 5 μ

m;

said liquid crystal material dispersed in said polymer is in the form of particles whose average size or average void space is smaller than 1 μ

m and a mixing ratio of said liquid crystal material in said polymer dispersed liquid crystal layer is 90% or more; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

29. A liquid crystal panel according to claim 28, wherein said irregular surface layer has convex portions each having a height which is substantially identical to the thickness of said polymer dispersed liquid crystal layer.

30. A liquid crystal panel according to claim 28, wherein a refractive index n_t of said irregular surface is substantially identical to one of an ordinary light refractive index n_o and an extraordinary light refractive index of said liquid crystal material and a refractive index n_x of the liquid crystal polymer dispersed liquid crystal layer.

31. A liquid crystal panel according to claim 28, wherein a difference between the refractive index n_t of said irregular surface layer and a refractive index n_p of said polymer is 0.1 or less.

32. A liquid crystal panel according to claim 28, wherein said irregular surface layer is formed of the same material as said polymer.

33. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel, said second optical means including an output aperture for blocking light which has been undiffracted by said liquid crystal panel and for passing only light which has been diffracted by said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and liquid crystal material dispersed in said polymer, said polymer dispersed liquid crystal layer satisfying at least one of the following conditions;

said polymer dispersed liquid crystal layer has a thickness smaller than 5 μ

m;

said liquid crystal material dispersed in said polymer is in the form of particles whose average size or average void space is smaller than 1 μ

m and a mixing ratio of said liquid crystal material in said polymer dispersed liquid crystal layer is 90% or more; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

34. A liquid crystal projection apparatus according to claim 33, wherein said first and second optical means forms a Schlieren optical system.

35. A liquid crystal projection apparatus according to claim 33, wherein said at least one liquid crystal panel comprises a plurality of liquid crystal panels each being different in at least one of height and pitch of said irregular surface layer from at least one of the remaining liquid crystal panels.

36. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an array of microlenses formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

37. A liquid crystal panel according to claim 36, wherein each of said array of microlenses is one of a concave lens and a convex lens.

38. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an array of microlenses formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface and polymer dispersed liquid crystal cooperate to form a diffraction grating when the polymer dispersed liquid crystal is in a scattering state and no diffraction grating when the liquid crystal is in a transmissive state.

39. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein a difference between a refractive index n_p of said polymer and a refractive index n_t of said irregular surface layer is 0.1 or less;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

40. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein a difference between a refractive index n_p of said polymer and a refractive index n_t of said irregular surface layer is 0.1 or less;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

41. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates, said irregular surface layer being made of the same material as said polymer of said polymer dispersed liquid crystal layer;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

42. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates, said irregular surface layer being made of the same material as said polymer of said polymer dispersed liquid crystal layer;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

43. A liquid crystal panel comprising:

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and liquid crystal material dispersed in said polymer, said polymer dispersed liquid crystal layer satisfying at least one of the following conditions;

said polymer dispersed liquid crystal layer has a thickness smaller than 5 μ

m;

said liquid crystal material dispersed in said polymer is in the form of particles whose average size or average void space is smaller than 1 μ

m and a mixing ratio of said liquid crystal material in said polymer dispersed liquid crystal layer is 90% or more; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

44. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel, said second optical means including an output aperture for blocking light which has been undiffracted by said liquid crystal panel and for passing only light which has been diffracted by said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and liquid crystal material dispersed in said polymer, said polymer dispersed liquid crystal layer satisfying at least one of the following conditions;

said polymer dispersed liquid crystal layer has a thickness smaller than 5 μ

m;

said liquid crystal material dispersed in said polymer is in the form of particles whose average size or average void space is smaller than 1 μ

m and a mixing ratio of said liquid crystal material in said polymer dispersed liquid crystal layer is 90% or more; and

an irregular surface layer having an irregular sectional surface formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

45. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and a liquid crystal material dispersed in said polymer; and

an irregular surface layer having an array of microlenses formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface forms a two dimensional diffraction grating.

46. A liquid crystal projection apparatus comprising:

at least one liquid crystal panel for modulating a light which enters therein;

a light emitting means for emitting light;

a first optical means for guiding said light emitted from said light emitting means to said liquid crystal panel; and

a second optical means for projecting a modulated light outputted from said liquid crystal panel;

wherein said liquid crystal panel comprises;

a first substrate and a second substrate which confront each other, at least one of said substrates being light transmissible;

electrode layers respectively formed on confronting surfaces of said first and second substrates;

a polymer dispersed liquid crystal layer sandwiched between said first and second substrates and comprising a polymer and liquid crystal material dispersed in said polymer; and

an irregular surface layer having an array of microlenses formed on a surface of an electrode provided on at least one of said first and second substrates;

wherein the irregular sectional surface forms a two dimensional diffraction grating.