Ultrasonic wave nebulizer

• US 5,299,739 A
• Filed: 05/26/1992
• Issued: 04/05/1994
• Est. Priority Date: 05/27/1991
• Status: Expired due to Fees

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Takahashi, Minoru, Ono, Makoto
• Primary Examiner(s): Kashnikow, Andres
• Assistant Examiner(s): TRAINOR, CHRISTOPHER
• Application Number:
  US07/889,067
• Time in Patent Office: 679 Days
• Field of Search: 239/102.1, 239/102.2, 239/DIG. 23, 239/4, 310/324, 310/345, 310/316, 310/317
• US Class Current: 239/102.2
• CPC Class Codes: B05B 17/0638 spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
• CPC Class Codes: B05B 17/0684 Wicks or the like
• CPC Class Codes: Y10S 239/23 Screens

Abstract

An ultrasonic wave nebulizer for converting water or liquid to mist has a disc-shaped piezoelectric vibrator (1) which has a pair of surfaces one of which is defined as an operation surface. A mesh (3) is located close to said operation surface so that a gap (G) or a thin water or liquid film is defined between the mesh and the operation surface. The gap spacing is smaller than the diameter of water drop which is composed by surface tension of water when no mesh were located. Upon excitation of the vibrator with high frequency, the water film is converted to mist. Fresh water is supplied in said gap spacing through capillarity. The exciting frequency is almost the same as the resonant frequency of the vibrator. The present nebulizer is useful for a small atomizer which operates with small power consumption.

Claims

1. An ultrasonic wave nebulizer comprising;

a piezoelectric vibrator (1) having first and second surfaces, a pair of electrodes (2A, 2B), one of said electrodes being mounted on each of said surfaces of the vibrator, and one of said surfaces defining an operation surface (2A),

a holder (4,

     5) for holding said vibrator (1),

a mesh (3) having at least a portion located close to said operation surface so that an essential gap space (G) is provided between said portion of the mesh and the operation surface of the vibrator, and a thin liquid film being provided in said gap space through capillarity,

means (7) for supplying liquid to said gap space to provide said thin liquid film,

a high frequency generator (FIG.

     5),

connecting means (6) for connecting said generator to said electrodes of the vibrator,

said vibrator vibrating in thickness direction of the vibrator upon being excited with high frequency power between said electrodes to convert said thin liquid film to mist.

2. An ultrasonic wave nebulizer according to claim 1, wherein said vibrator (1) is in disc-shaped, of polarized ceramics.

3. An ultrasonic wave nebulizer according to claim 1, wherein said mesh (3A) is in rectangular shape with one end tapered and providing said gap space.

4. An ultrasonic wave nebulizer according to claim 1, wherein said mesh (3B) is in rectangular shape with one end providing said gap space.

5. An ultrasonic wave nebulizer according to claim 1, wherein said mesh (3C) is in circular shape with a pair of sector shaped windows.

6. An ultrasonic wave nebulizer according to claim 1, wherein said mesh (3D,3E) has a step so that the mesh has a projected portion and a recessed portion, and said gap space is provided between the projected portion and the operation surface of the vibrator.

7. An ultrasonic wave nebulizer according to claim 1, wherein said mesh (3F) is conductive, and touches with one of said electrodes, and the connects means connecting said generator with the electrodes of the vibrator through the conductive mesh.

8. An ultrasonic wave nebulizer according to claim 7, wherein said mesh (3F) is held in a slit (4A) provided in the holder (4), which is covered with a conductive cap (42) so that the mesh (3F) is electrically coupled with the cap (42), and said connecting means connects the generator to one of said electrodes (2A'"'"') of the vibrator through said conductive cap (42) and said mesh (3F).

9. An ultrasonic wave nebulizer according to claim 1, wherein said operation surface (2A'"'"') of the vibrator (1) is out of said holder (4B).

10. An ultrasonic wave nebulizer according to claim 1, wherein said vibrator (1) is held so that the operation surface of the vibrator is essentially horizontal, a closed liquid tank (26) is held above the said operation surface, and a conduit (53) connecting said tank to said operation surface.

11. An ultrasonic wave nebulizer according to claim 1, wherein oscillation frequency of said generator is higher than 1 MHz.

12. An ultrasonic wave nebulizer according to claim 1, wherein said gap spacing (G) is less than 100 μ

m.

13. An ultrasonic wave nebulizer according to claim 1, wherein period of hole of the mesh is less than 200 μ

m, and diameter of a hole of the mesh is in the range between 5 μ

m and 100 μ

m.

14. An ultrasonic wave nebulizer (FIG. 7, FIG. 11) according to claim 1, wherein said operation surface of the vibrator is essentially held vertically, and the liquid is supplied to the operation surface through capillarity.

15. An ultrasonic wave nebulizer according to claim 1, wherein frequency of the generator is essentially the same as the resonance frequency of the vibrator.

16. An ultrasonic wave nebulizer according to claim 11, wherein the oscillation frequency of said generator is approximate 1.6 MHz.

17. An ultrasonic wave nebulizer according to claim 11, wherein the oscillation frequency of said generator is approximate 2.4 MHz.

18. An ultrasonic wave nebulizer according to claim 1, wherein said high frequency generator is supplied operation power by a battery.

19. An ultrasonic wave nebulizer according to claim 1, wherein one (2A) of the electrodes of the vibrator is offset to a rear surface of the vibrator, said rear surface comprising one of said first and second surfaces.

20. An ultrasonic wave nebulizer according to claim 1, wherein input power to said vibrator from said high frequency generator is less than 5 watts.