Submersible contactless power delivery system

• US 5,301,096 A
• Filed: 10/20/1992
• Issued: 04/05/1994
• Est. Priority Date: 09/27/1991
• Status: Expired due to Fees

• Current Assignee: Electric Power Research Institute
• Original Assignee: Electric Power Research Institute
• Inventors: Klontz, Keith W., Divan, Deepakraj M., Lorenz, Robert D., Novotny, Donald W.
• Primary Examiner(s): Voeltz, Emanuel T.
• Application Number:
  US07/963,703
• Time in Patent Office: 532 Days
• Field of Search: 363/37, 336/118, 336/119, 336/129, 336/175, 336/176, 336/178, 336/DIG. 2, 362/164, 362/391, 324/392, 324/395, 324/402, 320/2, 320/21
• US Class Current: 363/37
• CPC Class Codes: B63G 8/001 Underwater vessels adapted for special purposes, e.g. unmanned underwater vessels; Equipment specially adapted therefor, e.g. docking stations self-propelled or direction controlled diving chambers with mechanical link to a base B63C11/42
• CPC Class Codes: B63G 8/08 Propulsion schnorkels B63G8/36; nuclear propulsion B63H21/18; submerged exhausting apparatus F01N13/12
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 2310/42 for ships or vessels
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: Y10S 336/02 Separable

Abstract

A submersible contactless power transfer system, especially for powering underwater electric loads, including movable loads, such as underwater vehicles, elevators, or worksite equipment. A converter supplies high frequency power to a conductor loop. A coupling sheath or link has a core-mounted conductor at least partially surrounded by a magnetic core which slidably receives a portion of the conductor loop within the link. An optional secondary converter converts power from the core-mounted conductor to meet the load requirements. A contactless power distribution system is submersible to deliver power to underwater loads through clamped-on or captive links attached at any location along the conductor loop. Methods are also provided of powering loads submersed in water, including seawater, or other non-magnetic liquid mediums.

Claims

1. A submersible contactless power transfer system for transferring power from a power source to an electric load, comprising:

a first conductor coupled to one of the power source or the electric load;

a core-mounted submersible conductor coupled to the other of the power source or the electric load; and

a submersible magnetic core supporting and surrounding a portion of the core-mounted conductor, with the core-mounted conductor and magnetic core surrounding a portion of the first conductor and submersed in a liquid for transferring power from the source to the load.

2. A submersible contactless power transfer system according to claim 1 wherein a portion of the first conductor is slidably received within the core-mounted conductor and magnetic core for relative motion therebetween, with power transfer continuing during the relative motion while submersed in the liquid.

3. A submersible contactless power transfer system according to claim 2 wherein:

the first conductor has an axial length, a submerged portion submersed in the liquid, and a surface

the surface portion of the first conductor is coupled to the power source.

4. A submersible contactless power transfer system according to claim 3 wherein:

the relative motion occurs along the axial length of the first conductor; and

the core-mounted conductor s coupled to the electric load for travel along the axial length of the first conductor.

5. A submersible contactless power transfer system according to claim 1 wherein the core-mounted conductor is encapsulated in a shell of a waterproof electrically insulative material.

6. A submersible contactless power transfer system according to claim 1, further including a first converter coupling the first conductor to the power source.

7. A submersible contactless power transfer system according to claim 6 wherein the first converter comprises a high frequency resonant converter.

8. A submersible contactless power transfer system according to claim 1 further including a second converter coupling the core-mounted conductor to the electric load.

9. A submersible contactless power transfer system according to claim 1 wherein:

the first conductor has an axial length, a submerged portion submersed in the liquid, and a surface portion extending from the liquid, with the surface portion of the first conductor coupled to the power source;

a portion of the first conductor is slidably received within the core-mounted conductor and magnetic core for relative motion along the axial length of the first conductor;

the core-mounted conductor is coupled to the electric load for travel along the axial length of the first conductor, with power transfer continuing during said travel while submersed in the liquid;

the core-mounted conductor is encapsulated in a shell of a waterproof electrically insulative material; and

the system further includes a high frequency resonant converter coupling the first conductor to the power source, and a second converter coupling the core-mounted conductor to the electric load.

10. A submersible coupling link, comprising:

a submersible sheath conductor for surrounding a portion of an elongate power conductor, the sheath conductor for coupling to an electric load submersed in a liquid; and

a submersible magnetic core surrounding the sheath conductor to provide a flux path for a magnetic flux induced therein when the sheath conductor and core surround the power conductor, said magnetic flux inducing a current flow within the sheath conductor to deliver power from the power conductor to a load when coupled therewith.

11. A submersible coupling link according to claim 10 wherein the power conductor has an insulative cover layer, and the sheath conductor is sized to slidably move along the length of the power conductor.

12. A submersible coupling link according to claim 11 further including a shell of liquid impervious electrically insulative material encapsulating the sheath conductor.

13. A submersible coupling link according to claim 12 wherein the shell material is selected from one of the group consisting of a plastic, resin, teflon, rubber and synthetic elastomer.

14. A submersible coupling link according to claim 13 further including a core covering of an insulative durable material surrounding the core

15. A submersible coupling link according to claim 10 wherein the sheath conductor and the core are each split into first and second segments which are openable for disengaging the power conductor and closable for engaging the power conductor for power transfer therebetween.

16. A method of delivering power from a power source to a first electric load submersed in a liquid, comprising the steps of:

powering an elongate conductor at least partially submerged in the liquid and coupled to the power source;

providing the submersed first electric load with a coupling link having a sheath conductor surrounded by a magnetic core, the sheath conductor electrically coupled to the first load; and

surrounding a portion of the elongate conductor with the sheath conductor and core to deliver power by magnetic induction from the elongate conductor to the first load.

17. A method of delivering power according to claim 16 further including the steps of:

providing the first load with a power storage device and a propulsion unit selectively powerable by the power storage device;

periodically charging the power storage device of the first load by coupling the link of the first load to the elongate conductor;

decoupling the link of the first load from the elongate conductor; and

propelling the first load through the liquid using the propulsion unit when decoupled from the elongate conductor.

18. A method of delivering power according to claim 17 further including the step of illuminating a submerged portion of the elongate conductor by powering lights with power from the elongate conductor.

19. A method of delivering power according to claim 17 to the first electric load and a second electric load submersed in the liquid, further including the steps of:

providing the second load with a power storage device and a propulsion unit selectively powerable thereby;

providing the second load with a coupling link having a coupling link comprising a sheath conductor surrounded by a magnetic core, the sheath conductor electrically coupled to the second load;

periodically charging the power storage device of the second load by coupling the link of the second load to the elongate conductor;

decoupling the link of the second load from the elongate conductor;

propelling the second load through the liquid using the propulsion unit when decoupled from the elongate conductor.

20. A method of delivering power according to claim 16 wherein:

the power source is located out of the liquid;

the powering step comprises powering an elongate conductor having one portion submerged and another portion coupled to the power source; and

the method further including the steps of slidably moving the first load coupling link along the submerged portion of the elongate conductor during power delivery.