Method of packaging a chair for shipment

• US 5,301,491 A
• Filed: 02/14/1992
• Issued: 04/12/1994
• Est. Priority Date: 02/14/1992
• Status: Expired due to Fees

• Current Assignee: Sam Moore Furniture Industries, Inc.
• Original Assignee: Sam Moore Furniture Industries, Inc.
• Inventors: Brockman, B. Douglas, Boardman, John K. Jr., Conner, Garmon W.
• Primary Examiner(s): Coan, James F.
• Application Number:
  US07/835,346
• Time in Patent Office: 788 Days
• Field of Search: 53/473, 53/474, 53/475, 53/449, 53/428, 53/429, 53/452
• US Class Current: 53/428
• CPC Class Codes: A47C 31/11 for chairs for headrests only A47C7/386; removable protective covers for car seats B60N2/60
• CPC Class Codes: A47C 4/02 Dismountable chairs
• CPC Class Codes: A47C 4/028 Upholstered chairs, e.g. metal, plastic or wooden chairs
• CPC Class Codes: A47C 7/42 of detachable or loose type
• CPC Class Codes: B65B 5/04 Packaging single articles
• CPC Class Codes: B65D 2585/648 chairs and armchairs
• CPC Class Codes: B65D 5/029 the tubular body presenting a special shape pyramidal B65D5/008
• CPC Class Codes: B65D 5/4608 Handgrip holes

Abstract

A chair has a removable back portion and a base portion connectable by unique female/male tapered connectors attached to the base portion and back portion with the base portion being shaped and dimensioned to be received in a carton having a tapered rear portion provided by diagonal vertical panels on opposite sides of a rear vertical wall panel with the base carton being shaped and dimensioned so that the sum of its girth and height do not total more than 130 inches so that the carton can be shipped by a parcel service shipping company such as UPS rather than by regular freight with the back being separately shipped in a separate package so that total shipping charges are much less than regular freight charges.

Claims

1. A method of preparing a chair having a curved non-square rear configuration and a separable chair back component and chair base component for shipment, said method comprising the steps of:

(a) providing the chair back component and the chair base component in separated condition;

(b) positioning the chair base component in a closeable chair base carton having vertical wall means having a peripheral dimension that is substantially less than the peripheral dimension of a square carton in which said chair base component would be snugly received and a height permitting complete enclosure of the chair base component; and

(c) positioning the chair back in a chair back carton of sufficient size to fully enclose the chair back.

2. The method of claim 1 wherein said closeable chair base carton of step (b) includes a front vertical wall panel;

a right side vertical wall panel;

a left side vertical wall portion and a rear wall assembly including a rear vertical wall panel having right and left sides and being of less width than said front vertical wall panel, a right vertical diagonal beveled wall panel connecting the right side vertical wall panel to the rear vertical wall panel and a left vertical diagonal beveled wall panel connecting the left side vertical wall panel to the right side of the rear vertical wall panel.

3. The method of claim 2 wherein the sum of the periphery of the vertical walls and the height of any of the vertical walls is no more than 130 inches.

4. The method of claim 3 where said chair back carton is of rectangular configuration.

5. The method of claim 4 wherein said chair base carton includes horizontal bottom panel means and horizontal top panel means.

6. The method of claim 1 wherein the sum of the girth and height of the chair base carton does not appreciably exceed 130 inches.

7. The method of claim 6 wherein said closeable chair base carton of step (b) includes a front vertical wall panel;

a right side vertical wall panel;

a left side vertical wall portion and a rear wall assembly including a rear vertical wall panel having right and left sides and being of less width than said front vertical wall panel, a right vertical diagonal beveled wall panel connecting the right side vertical wall panel to the rear vertical wall panel and a left vertical diagonal beveled wall panel connecting the left side vertical wall panel to the right side of the rear vertical wall panel.

8. The method of claim 7 wherein said right vertical diagonal beveled wall panel and said left vertical diagonal bevelled wall panel are symmetrically positioned relative to a front to rear extending plane of symmetry oriented perpendicular to said front vertical wall panel and said rear vertical wall panel.

9. The method of claim 1 wherein said closeable chair base carton includes;

(a) a front vertical wall panel having a right side and a left side;

(b) a right side vertical wall panel extending rearwardly from said right side of said front vertical wall panel;

(c) a left side vertical wall panel extending rearwardly of said left side of said front vertical wall panel;

(d) a rear vertical wall panel oriented in a plane substantially parallel to said front vertical wall panel and having a right side and a left side;

(e) a right vertical diagonal beveled wall panel extending between said right side vertical wall panel and said rear vertical wall panel;

(f) a left vertical diagonal beveled wall panel extending between said right side vertical wall panel and said rear vertical wall panel;

(g) carton top defining means; and

(h) carton bottom defining means.

10. A method as recited in claim 9 wherein said right diagonal beveled wall panel and said left diagonal beveled wall panel are symmetrically positioned relative to a front to rear extending plane of symmetry oriented perpendicularly to said front vertical wall panel and said rear vertical wall panel.

11. A method of preparing a chair having a curved non-square rear configuration and a separable chair back component and chair base component for shipment, said method comprising the steps of:

(a) providing the chair back component and the chair base component in separated condition;

(b) positioning the chair base component in a closable chair base carton having vertical wall means having a peripheral dimension that is substantially less than the peripheral dimension of a square carton in which said chair base component would be snugly received and a height permitting complete enclosure of the chair base component; and

(c) positioning the chair back in a chair back carton of sufficient size to fully enclose the chair back;

wherein said closeable chair base carton includes;

(a) a front vertical wall panel having a right side and a left side;

(b) a right side vertical wall panel extending rearwardly from said right side of said front vertical wall panel;

(c) a left side vertical wall panel extending rearwardly rom said left side of said front vertical wall panel;

(d) a rear vertical wall panel oriented in a plane substantially parallel to said front vertical wall panel and having a right side and a left side;

(e) a right vertical diagonal beveled wall panel extending between said right side vertical wall panel and said rear vertical wall panel;

(f) a left vertical diagonal beveled wall panel extending between said left side vertical wall panel and said rear vertical wall panel;

(g) carton top defining means; and

(h) carton bottom defining means;

wherein said right vertical diagonal beveled wall panel and said left vertical diagonal beveled wall panel are symmetrically positioned relative to a front to rear extending plane of symmetry oriented perpendicularly to said front vertical wall panel and said rear vertical wall panel; and

wherein said carton top defining means comprises a front top panel joined by a fold line to the upper extent of said front vertical wall panel, a rear top panel joined by a fold line to the upper extent of said rear vertical wall panel, a right top panel joined by a fold line to the upper extent of said right side vertical wall panel, a left top panel joined by a fold line to the upper extent of said left side vertical wall panel, a right diagonal top panel joined by a fold line to the upper extent of said right vertical diagonal beveled wall panel and a left diagonal top panel joined by a fold line to the upper extent of said left vertical diagonal beveled wall panel.

12. A method as recited in claim 11 wherein the sum of the girth of said carton as measured adjacent the upper extent of said carton and the height of said carton does not substantially exceed 130 inches.