Closed loop fuel control method

• US 5,303,541 A
• Filed: 03/10/1993
• Issued: 04/19/1994
• Est. Priority Date: 10/11/1991
• Status: Expired due to Term

• Current Assignee: Nadim M. Zacca
• Original Assignee: Alliedsignal Inc.
• Inventors: Goff, Edward R., Cannon, Dennis L.
• Primary Examiner(s): Casaregola, Louis J.
• Application Number:
  US08/029,094
• Time in Patent Office: 405 Days
• Field of Search: 60/39.03, 60/39.06, 60/39.141, 60/39.281
• US Class Current: 60/773
• CPC Class Codes: F02C 7/262 Restarting after flame-out
• CPC Class Codes: F02C 7/27 Fluid drives turbine starters F02C7/277
• CPC Class Codes: F02C 9/28 Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed F02C9/30 - F02C9/38, F02C9/44 take precedence
• CPC Class Codes: F05D 2220/50 for auxiliary power units (APU's)

Abstract

A fuel control system for accurately controlling the fuel flow rate to a gas turbine engine during the initial stages of startup is provided. The fuel control system has a novel, closed control loop that measures the actual fuel flow rate to the primary nozzles of the engine, and uses this measurement to trim the commanded fuel flow rate signal generated by preprogrammed schedules in the engine'"'"'s electronic control unit. By the novel arrangement of proportional and integral controllers, the fuel control system maintains a forward path gain of unity while permitting the independent adjustment of the gain of the controllers to achieve the system stability and response necessary for quick correction of fuel flow rate errors.

Claims

1. A method for regulating the flow rate of fuel to a gas turbine engine during the initial stages of startup comprising the steps of:

providing a fuel flow signal, from a preselected schedule, to a function generator that generates a control signal for a fuel control unit that regulates the flow of fuel to said gas turbine engine;

measuring the actual fuel flow from said fuel control unit to said engine, and generating a signal thereof;

producing a first trim signal having a magnitude proportionally related to the magnitude of said measured signal;

combining said measured signal with said scheduled signal to form an error signal;

producing a second trim signal having a magnitude related to the integral as function of time of said error signal;

combining said first and second trim signals to form a third trim signal;

combining said third trim signal with said scheduled signal before said function generator; and

repeating said previous steps until said third trim signal is substantially zero.

2. The method of claim 1 further including the step of limiting the magnitude of said third trim signal to prevent excessive temperature sin said engine, and to prevent flameout.

3. The method of claim 2 further including the step of presetting said second trim signal so that said third trim signal is initialized to zero.

4. The method of claim 1 wherein said step of measuring said actual fuel flow includes the step of correcting said measured flow for fuel temperature.

5. The method of claim 1 further comprising the step of switching said triming step on only during startup of said engine.

6. The method of claim 5 wherein said switching step includes the steps of:

measuring said engine'"'"'s rotational speed and comparing said measured speed with a preselected speed;

receiving a signal indicating that the step of measuring said actual fuel flow is properly functioning; and

comparing said scheduled fuel flow signal to a preselected maximum and minimum fuel flow.

7. The method of claim 6 further comprising the step of deciding that a startup is occuring when said measured rotational speed is below said preselected speed, said step of measuring is functioning, and said scheduled signal is increasing and is below said preselected maximum.

8. The method of claim 6 further comprising the step of deciding that a startup is occuring when said measured rotational speed is below said preselected speed, said step of measuring is functioning, and said scheduled signal is decreasing and is below said preselected minimum.