Capacity indicator for lead-acid batteries

• US 5,304,433 A
• Filed: 09/28/1992
• Issued: 04/19/1994
• Est. Priority Date: 09/28/1992
• Status: Expired due to Fees

• Current Assignee: Exide Technologies
• Original Assignee: GNB Battery Technologies, Inc.
• Inventors: Cherng, Jing-Yih
• Primary Examiner(s): Dees, Jose G.
• Assistant Examiner(s): BARTS, SAMUEL A
• Application Number:
  US07/952,358
• Time in Patent Office: 568 Days
• Field of Search: 429/91, 429/92, 429/228
• US Class Current: 429/91
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 6/5005 Auxiliary electrodes
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A lead-acid battery with a charge capacity indicator comprises a sensor that includes a reversible electrode, such as PbO₂, as a reference electrode that does not participate in the battery charge and discharge reactions, and the voltage is measured between the reference electrode and the negative plates, for example, by using the negative terminal.

Claims

1. A lead-acid battery having a capacity indicator which comprises a container, at least one partition dividing the container into cells, each of said cells including positive and negative plates and it separator positioned therebetween, one of said cells using the negative terminal cell and one being the positive terminal cell, a cover attached to said container and having at least one hole providing access to at least one of said cells, a positive terminal electrically connected to the positive plates in the positive terminal cell, a negative terminal electrically connected to the negative plates in the negative terminal cell, electrolyte contained in said cells, a reference electrode in electrical contact with the electrolyte, and electrical contact means allowing the voltage between the reference electrode and the negative plates in one cell to be determined, said voltage being indicative of the capacity of said lead-acid battery.

2. The lead-acid battery of claim 1 wherein said reference electrode is positioned in said negative terminal cell and said voltage is measured between said reference electrode and said negative terminal.

3. The lead-acid battery of claim 1 wherein said reference electrode is a PbO₂ electrode.

4. The lead-acid battery of claim 1 which includes a sensor comprising an electrolyte-permeable container, said reference electrode being retained in said container, a current collector in electrical contact with said reference electrode and said electrical contact means comprises electrical leads connected to said reference electrode and the negative plates in said one cell.

5. The lead-acid battery of claim 4 wherein said current collector is a titanium rod, part of said rod being in electrical contact with said reference electrode.

6. The lead-acid battery of claim 5 wherein said reference electrode is a PbO₂ electrode.

7. The lead-acid battery of claim 6 wherein a tin dioxide layer coats said part of said titanium rod that is in electrical contact with said reference electrode.

8. The lead-acid battery of claim 7 wherein said sensor includes a cover for said container.

9. The lead-acid battery of claim 8 wherein said sensor includes a protective sleeve surrounding part of said titanium rod.

10. The lead-acid battery of claim 9 wherein said sensor includes a plastic plug surrounding part of said titanium rode and positioned adjacent said protective sleeve.

11. The lead-acid battery of claim 10 wherein said sensor is positioned in a hole in said cover and said plastic plug is dimensioned to close off the hole.

12. The lead-acid battery of claim 11 wherein said container is of a polyester fabric.

13. The lead-acid battery of claim 11 wherein said cover is of a hot melt adhesive and attaches said protective sleeve to said container.

14. A sealed lead-acid battery having a capacity indicator which comprises a container, a plurality of alternating positive and negative plates, a porous separator positioned between adjacent positive and negative plates, electrolyte contained in said battery and absorbed in said plates and separators, a reference electrode in electrical contact means allowing the voltage between the reference electrode and at least some of the negative plates to be determined, said voltage being indicative of the capacity of said lead-acid battery.