Reactive heating control system

• US 5,305,953 A
• Filed: 06/30/1993
• Issued: 04/26/1994
• Est. Priority Date: 06/30/1993
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Rayburn, Ronald R., Jeffery, Harold L.
• Primary Examiner(s): Tapolcai, William E.
• Application Number:
  US08/083,575
• Time in Patent Office: 300 Days
• Field of Search: 62/186, 165/22, 236/49.3
• US Class Current: 236/49.3
• CPC Class Codes: F24D 19/1084 for air heating systems
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 13/14 built up of tilting members, e.g. louvre
• CPC Class Codes: F24F 2003/0446 with a single air duct for transporting treated air from the central station to the rooms
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems

Abstract

Method and apparatus are disclosed for responding to an unpermissible rise in the supply air temperature in any zone of a variable air volume system. A warning is generated to a controller in each zone which adjusts the air flow to the zone within predetermined limits. Different adjustment occur depending on whether the temperature of the space being heated is below the zone setpoint or above the zone setpoint.

Claims

1. A system for controlling the positioning of dampers within a variable air volume system when the supply air temperature rises above a predefined temperature level, said system comprising:

a plurality of motors for positioning the dampers within the variable air volume system;

a plurality of sensors for sensing the temperature of the air supplied to each damper within the variable air volume system;

a plurality of programmable zone control units, each connected to a respective motor and to a sensor so as to normally control the positioning of the damper and further monitor the temperature of the air supplied to each damper that is sensed by the respective sensor;

a master programmable control unit connected to each programmable zone control unit said master programmable control unit having a stored program therein for successively reading the sensed temperatures of the air supplied to each damper from the programmable zone control units and for comparing the highest sensed temperature with a predetermined limit for sensed supply air temperature, said programmable master control unit being operative to send a warning to each of said programmable zone control units within the variable air volume system when the temperature of the air sensed by any sensor is higher than the predetermined limit of supply air temperature.

2. The system of claim 1 wherein each of said programmable zone control units has a program stored therein which comprises:

an instruction for comparing the temperatures of a space to be heated by the air supplied to a particular damper with a setpoint temperature for the space, and an instruction for increasing the presently commanded damper position by one additional incremental position upon receipt of the warning that supply air temperature is greater than the predetermined limit when the temperature within the space to be heated is below the setpoint temperature for the space.

3. The system of claim 2 wherein the program in each of said programmable zone control units further comprises:

a limit expressed in a predetermined number of added positions that the motor associated with the programmable zone control unit may successively move the damper in addition to a normally commanded position.

4. The system of claim 2 wherein the program in each of said programmable zone control units further comprises:

a set of instructions for periodically detecting whether a change in the warning has occurred from said programmable master control unit and for suspending the instruction for increasing the presently commanded damper position by one incremental position when a change in the warning is detected.

5. The system of claim 4 wherein the program in each of said programmable zone control units further comprises:

at least one instruction for checking whether the temperature of the space to be heated is greater than the setpoint temperature for the space when a change in the warning is detected;

at least one instruction for checking whether the temperature of the space to be heated is within a predefined amount of the setpoint temperature for the space when the temperature of the space is greater than the setpoint temperature for the space; and

at least one instruction, responsive to a determination that the temperature of the space to be heated is within the predefined amount of the setpoint temperature, for calculating a number of additional incremental positions to be immediately commanded.

6. The system of claim 2 wherein the program within each of said programmable zone control units comprises:

at least one instruction, responsive to the temperature of the space to be heated being greater than the setpoint temperature for the space, for determining whether the temperature of the space to be heated is within a predefined amount of the setpoint temperature for the space; and

at least one instruction, responsive to a determination that the temperature of the space to be heated is within the predefined amount of the setpoint temperature, for calculating a number of additional incremental positions to be immediately commanded.

7. The system of claim 6 wherein the program in each of said programmable zone control units further comprises:

at least one instruction, responsive to a determination that the temperature of the space to be heated is not within the predefined amount of the setpoint temperature, for deleting all previously added incremental damper positions.

8. The system of claim 1 wherein the program in said master programmable control unit comprises:

at least one instruction for reading the sensed temperatures of the air supplied to the dampers in a predefined order; and

at least one instruction for defining a period of time which must elapse before again reading the sensed temperatures of the air supplied to the dampers in the predefined order.

9. The system of claim 8 wherein said instruction for reading the sensed temperatures in a predefined order comprises:

at least one instruction for addressing each programmable zone control unit;

at least one instruction for awaiting an identification from the programmable zone control unit; and

at least one instruction for requesting the temperature of the air supplied to a damper upon receipt of an identification as to the programmable zone control units being a zone control within the variable air volume system.

10. The system of claim 1 wherein said program in said master control unit further comprises:

an instruction for terminating a stage of heating in the heating system supplying the air to each damper when the sensed temperature of the air supplied to at least one damper is greater than the predetermined limit of supply air temperature.

11. The system of claim 10 wherein said program in said master control unit further comprises:

an instruction for terminating an additional stage of heating in the air conditioning system supplying the air to each damper when the sensed temperature of the air supplied to at least one damper is greater than a still higher temperature than the predetermined limit of supply air temperature.

12. A process for controlling the positioning of dampers within a variable air volume system when the supply air temperature rises above a predefined temperature level, said system comprising the steps of:

controlling the positioning of dampers within the variable air volume system;

reading the respective temperatures of the air supplied to each damper;

determining the highest temperature from among the respective temperatures that have been read;

comparing the highest sensed temperature with a predetermined limit of supply air temperature; and

warning controllers which position the dampers within the variable air volume system when the sensed temperature of the air supplied to at least one damper is higher than the predetermined limit of supply air temperature.

13. The process of claim 12 wherein said step of controlling the positioning of dampers within the variable air volume system comprises the steps of:

comparing the temperature of each space to be heated by a setpoint temperature for the space; and

increasing the presently commanded damper position by one additional incremental position upon receipt of the warning that supply air temperature is greater than the predetermined limit when the temperature within the space to be heated is below the setpoint temperature for the space.

14. The process of claim 12 further comprising the step of:

limiting said step of increasing the presently commanded damper position to a predetermined number of added positions.

15. The process of claim 12 wherein said step of controlling the positioning of dampers within the variable air volume system further comprises:

detecting whether a change in the warning has occurred;

suspending said step of increasing the presently commanded damper position by one incremental position when a change in the warning is detected.

16. The process of claim 15 wherein said step of controlling the positioning of dampers within the variable air volume system further comprises:

checking whether the temperature of the space to be heated is greater than the setpoint temperature for the space when a change in the warning is detected;

checking whether the temperature of the space to be heated is within a predefined amount of the setpoint temperature for the space when the temperature of the space is greater than the setpoint temperature for the space; and

calculating a number of additional incremental positions to be immediately commanded when the temperature of the space to be heated is within the predefined amount of the setpoint temperature.

17. The process of claim 13 wherein said step of controlling the positioning of dampers within the variable air volume system comprises the steps of:

determining whether the temperature of the space to be heated is within a predefined amount of the setpoint temperature for the space when the temperature of the space to be heated is greater than the setpoint temperature for the space; and

calculating a number of additional incremental positions to be immediately commanded when the temperature of the space to be heated is within the predefined amount of the setpoint temperature.

18. The process of claim 17 wherein said step of controlling the positioning of dampers within the variable air supply system further comprises the step of:

deleting all previously added incremental damper positions when the temperature of the space to be heated is not within the predefined amount of the setpoint temperature.

19. The process of claim 12 wherein said step of reading the respective temperature of the air supplied to each damper comprises the steps of:

reading the respective temperatures of the air supplied to the dampers in a predefined order; and

defining a period of time which must elapse before again reading the sensed temperatures of the air supplied to the dampers in the predefined order.

20. The process of claim 12 further comprising the step of:

terminating a stage of heating in a heating system supplying the air to each damper when the sensed temperature of the air supplied to at least one damper is greater than the predetermined limit of supply air temperature.

21. A system for responding to a change in temperature of the air being supplied to a plurality of individual zones to be heated, each zone having a controller for controlling the flow of heated air to the zone, said system comprising:

a master controller for determining the highest supply air temperature in any of the zones;

a communication link between said master controller and said zone controllers in each zone for sending a warning signal to each zone controller when the highest zone supply air temperature is greater than a predetermined limit of supply air temperature; and

a program within each zone controller for adjusting the flow of air to the respective zone upon receipt of the warning signal.

22. The system of claim 21 wherein said program within each zone controller for adjusting the flow of air to the respective zone comprises:

a set of instructions for incrementally adjusting the flow of air by a specified amount every other time a warning signal is received by the zone controller when the space temperature in the zone to be heated is less than the setpoint temperature for the zone.

23. The system of claim 22 wherein said program within each zone controller for adjusting the flow of air to the respective zone further comprises:

at least one instruction for adjusting the flow of air by an amount calculated to cause the temperature of the zone to rise to predetermined amount above local setpoint when the temperature of the zone is less than the predetermined amount below setpoint.

24. A process for responding to a change in temperature of the air being supplied to a plurality of individual zones to be heated, each zone having a controller for controlling the flow of air to the zone, said system comprising the steps of:

determining the highest supply air temperature in any of the zones;

sending a warning to each zone controller when the highest zone supply air temperature is greater than a predetermined limit of supply air temperature; and

adjusting within each controller the flow of air to the respective zone upon receipt of the warning.

25. The process of claim 24 wherein said means within said step within each zone controller of adjusting the flow of air to the respective zone comprises the step of:

incrementally adjusting the flow of air by a specified amount every other time a warning signal is received by the zone controller when the space temperature in the zone to be heated is less than the setpoint temperature for the zone.

26. The process of claim 25 wherein said step within each zone controller of adjusting the flow of air to the respective zone further comprises the step of:

adjusting the flow of air by an amount calculated to cause the temperature of the zone to rise to a predetermined amount above local setpoint when the temperature of the zone is less than the predetermined amount above setpoint.