Network-field interface for manufacturing systems

• US 5,307,346 A
• Filed: 03/19/1991
• Issued: 04/26/1994
• Est. Priority Date: 03/24/1990
• Status: Expired due to Fees

• Current Assignee: Reflex Manufacturing Systems Ltd. (Rolls-Royce Holdings Plc)
• Original Assignee: Reflex Manufacturing Systems Ltd. (Rolls-Royce Holdings Plc)
• Inventors: Fieldhouse, John H.
• Primary Examiner(s): Chin, Wellington
• Application Number:
  US07/671,441
• Time in Patent Office: 1,134 Days
• Field of Search: 370/85.1, 370/85.7, 370/91, 370/94.1, 370/85.15, 340/825.03, 340/825.05, 340/825.06, 340/825.07, 340/825.22, 340/825.23, 340/825.52
• US Class Current: 370/254
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31124 Interface between communication network and process control, store, exchange data
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10S 370/908 Local area network

Abstract

A network-field interface, termed an NFI, is intended for digitally interfacing at least one host computer on a network to at least one field device. The network operates with a predetermined communications protocol including READ and WRITE services. The NFI comprises I/O ports for connection to the field devices, a modem to facilitate communication between the network and the interface, a CPU, volatile and non-volatile memory accessible to both the modem and the CPU, and program modules resident in the memory. The program modules are executable by the CPU to map the READ and WRITE services of the network onto the NFI'"'"'s I/O ports. In this way the host computer is able to READ and WRITE directly to the I/O ports through the modem.

Claims

1. A network-field interface, hereinafter referred to as an NFI, intended for digitally interfacing at least one host computer on a network to at least one field device, the network operating with a predetermined communications protocol including READ and WRITE services, the NFI comprising:

(a) I/O port means for connection to the at least one field device and including at least one parallel I/O port and at least one I/O serial port;

(b) communication means to facilitate communication between the network and the interface;

(c) data processing means;

(d) memory means accessible to both the communication means and the data processing means; and

(e) program means resident in the memory means and executable by the data processing means to map the READ and WRITE services onto the I/O port means, said program means including means for creating a respective data set corresponding to said at least one parallel I/O port and a respective data set corresponding to said at least one serial I/O port, the parallel I/O data set including a multi-element array of boolean values corresponding to the parallel I/O port and also including a further boolean variable to indicate whether the connections in its parallel I/O port are inputs or outputs, whereby the host computer is able to READ and WRITE directly to the I/O port means through the communication means.

2. An NFI according to claim 1 in which the I/O port means for the at least one field device comprises a plurality of parallel I/O ports and a plurality of serial I/O ports, the program means containing means for creating respective corresponding parallel I/O data sets and serial I/O data sets for the plurality of parallel I/O ports and the plurality of serial I/O ports as appropriate for the network communications protocol.

3. An NFI according to claim 2 in which each of the serial I/O data sets comprises a set of variables to allow the corresponding serial I/O port to be monitored and controlled by a host computer, each data set comprising variables representing the presence of input and output to and from the port respectively and variables representing data configuration required by the port.

4. An NFI according to claim 2 in which the plurality of parallel I/O ports comprises a plurality of groups of parallel I/O ports and each of the parallel I/O data sets comprises a multi-element array of boolean values corresponding one-to-one with the members of a corresponding one of the groups of parallel I/O ports, each data set also being provided with a further boolean variable to indicate whether the connections in its corresponding group of parallel I/O'"'"'s are inputs or outputs.

5. An NFI according to any preceding claim, in which in order to enable a host computer to read or write data to or from an internal location of a field device attached to the I/O port means of the NFI, the field device having a communications protocol incompatible with the network communications protocol, the program means includes a set of protocol programs for commonly-used field device communications protocols and a program module which, using a preselected one of the protocol programs applicable to the attached field device, maps the READ and WRITE services of the network communications protocol through the I/O port means of the NFI onto designated data locations within a field device attached to the port means.

6. An NFI according to claim 5 having user-interface facilities to enable protocol program selection at the time of connection of the field device to the I/O port means.

7. An NFI according to claim 6, having user interface facilities with switch means for allowing a user to configure the NFI for use with particular field devices, the program means including means for sampling the state of the switch means and changing data values at preselected locations in the memory means in accordance with the sampled state of the switch means.

8. An NFI according to claim 6, having user interface facilities with switch means for allowing a user to change the mode of operation of the NFI between a normal run mode for use on the network and an installation mode for setting up the NFI to work with particular field devices, the program means including means for sampling the state of the switch means and changing the mode of operation in accordance with the sampled state of the switch means.

9. An NFI according to claim 6, the program means including means for sampling the state of the I/O port means and displaying the sampled state on the display means.

10. An NFI according to claim 5, in which the program means includes means for a host computer in communication with the NFI to define a plurality of variables within the program module such that the variables can be mapped onto the internal data locations of the attached field device.

11. An NFI according to claim 10 in which the program means includes means for the host computer to define the plurality of variables in terms of address information, the address information defining the locations, within the attached device, of data corresponding to the variables, and further means to pass the address information to the protocol program whenever a host computer requests one of the READ and WRITE services in respect of the attached device.

12. An NFI according to claim 5, in which the program module is provided with sample-and-hold means to continuously and automatically poll predetermined variables on a regular basis, thereby to reduce the time needed by a host computer to access a field device attached to the NFI consequent upon the host computer making a READ request for a specified variable using the network'"'"'s READ &

WRITE services, the READ request being immediately satisfied by the program module returning the last sampled value of the variable.

13. An NFI according to claim 5, in which the program module is provided with means for notifying a host computer if a change occurs in the value of a variable designated by the host computer.

14. An NFI according to claim 1 in which the program means is provided with means to manipulate flag data in the parallel or serial I/O data sets relating to operation of a field device attached to the I/O port means of the NFI, thereby to coordinate host computer access to the I/O port means.

15. An NFI according to claim 14 in which the program means has means for delaying READ or WRITE requests from or to the parallel or serial I/O data sets consequent upon presence or absence of flag data therein.

16. An NFI according to claim 14, in which the flag data correspond to semaphores as specified for the Manufacturing Message Service international standard.

17. An NFI according to claim 1 in which the network'"'"'s communication protocol comprises the Manufacturing Message Service international standard.

18. An NFI according to any of claims 2 to 4 in which the I/O data sets correspond to domains as specified for the Manufacturing Message Service international standard.

19. An NFI according to claim 1 adapted for operation in conjunction with a Manufacturing Automation Protocol network.

20. An NFI according to claim 19, the network being a carrierband network.

21. An NFI according to claim 19, the network being a broadband network.

22. An NFI according to claim 19, the network being a fibre-optic network.

23. A network-field interface, hereinafter referred to as an NFI, intended for digitally interfacing at least one host computer on a network to at least one field device having internal data locations, the network operating with a predetermined communications protocol including READ and WRITE services, the NFI comprising:

(a) I/O port means for connection to the at least one field device;

(b) communication means to facilitate communication between the network and the interface;

(c) data processing means;

(d) memory means accessible to both the communication means and the data processing means; and

(e) program means resident in the memory means and executable by the data processing means to map the READ and WRITE services onto the I/O port means, whereby the host computer is able to READ and WRITE directly to the I/O port means through the communication means,

the program means including a program module for mapping the READ and WRITE services of the network communications protocol through the I/O port means of the NFI onto designated data locations within said at least one field device, and means for a host computer in communication with the NFI to define a plurality of variables within the program module such that the variables can be mapped onto said internal data locations of said at least one field device.

25. A network-field interface according to claim 23 or claim 24, in which the program means is provided with sample-and-hold means to continuously and automatically poll predetermined of the variables on a regular basis, thereby to reduce the time needed by a host computer to access said at least one field device consequent upon the host computer making a READ request for a specified variable using the network'"'"'s READ &

WRITE services, the READ request being immediately satisfied by the program means returning the last sampled value of the variable.

26. A network-field interface according to claim 23 or claim 24, in which the program means includes means for notifying the at least one host computer if a change occurs in the value of at least a predetermined one of the variables.

27. A network-field interface according to claim 23 or 24, in which the program means includes means for creating at least one I/O data set corresponding to the I/O port means as appropriate for the communications protocol, said I/O data set having flag data associated therewith, said flag data relating to operation of said at least one field device, and means for manipulating said flag data in said at least one I/O data set, thereby to coordinate host computer access to the I/O port means.

28. A network-field interface according to claim 27 in which the program means has means for delaying READ or WRITE requests from or to the at least one I/O data set consequent upon presence or absence of flag data therein.

24. A network-field interface, hereinafter referred to as an NFI, intended for digitally interfacing at least one host computer on a network to at least one field device having internal data locations, the network operating with a predetermined communications protocol including READ and WRITE services, the NFI comprising:

(a) I/O port means for connection to the at least one field device;

(b) communication means to facilitate communication between the network and the interface;

(c) data processing means;

(d) memory means accessible to both the communication means and the data processing means; and

(e) program means resident in the memory means and executable by the data processing means to map the READ and WRITE services onto the I/O port means, whereby the host computer is able to READS and WRITE directly to the I/O port means through the communication means,

the program means including a protocol program for a communications protocol applicable to the at least one field device and means for the host computer in communication with the NFI to define a plurality of variables within the program means in terms of address information, the address information defining locations within the at least one field device of data corresponding to the variables, and further means to pass the address information to the protocol program whenever a host computer requests one of the READ and WRITE services in respect of the at least one field device, whereby the READ and WRITE services of the network communications protocol are mapped through the I/O port means of the NFI onto the data locations within the at least one field device.