Device for determining malfunction of an engine cylinder

• US 5,309,756 A
• Filed: 07/01/1992
• Issued: 05/10/1994
• Est. Priority Date: 07/04/1991
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Harada, Kenichi, Osawa, Kouichi
• Primary Examiner(s): MYRACLE, JERRY
• Application Number:
  US07/907,417
• Time in Patent Office: 678 Days
• Field of Search: 73/116, 73/117.3, 123/419
• US Class Current: 73/114.04
• CPC Class Codes: F02P 17/00 Testing of ignition installations, e.g. in combination with adjusting testing fuel injection apparatus F02M65/00; testing ignition installations in general F23Q23/00; Testing of ignition timing in compression-ignition engines
• CPC Class Codes: G01M 15/11 by detecting misfire

Abstract

A device for determining a malfunction of an engine cylinder of an internal combustion engine, comprising a first detection unit for detecting a first engine speed at a predetermined first crank angle, and a detecting second engine speed at a predetermined second crank angle, during a power stroke of two engine cylinders under a continuous combustion cycle, a difference calculating unit for calculating a difference between the first and second engine speeds, a misfire determining unit for determining that a misfire has occurred in a corresponding engine cylinder when the difference is outside a predetermined limit, a malfunction determining unit for determining that a malfunction has occurred in the corresponding engine cylinders when a frequency at which the misfire determining unit determines that a misfire has occurred is larger than a predetermined frequency, a second detection unit for detecting a current engine load, and a first changing unit for changing at least one of the predetermined limit and the predetermined frequency in accordance with the current engine load.

Claims

1. A device for determining a malfunction of a cylinder of an internal combustion engine including a plurality of cylinders, the device comprising:

first detection means for detecting a first engine speed at a predetermined first crank angle, wherein the first crank angle is within a portion of a power stroke of a first cylinder, and a second engine speed at a predetermined second crank angle, wherein said second predetermined crank angle is within a corresponding portion of a power stroke of a second engine cylinder;

difference calculating means for calculating a difference between said first and second engine speeds;

misfire determining means for determining that a misfire has occurred in the engine cylinder in which the engine speed is smaller when said difference is larger than a predetermined limit;

malfunction determining means for determining that a malfunction has occurred in an engine cylinder when a frequency at which said misfire determining means determines that a misfire has occurred in the particular cylinder is larger than a predetermined frequency;

second detection means for detecting a current engine load; and

first changing means for changing at least one of said predetermined limit and said predetermined frequency in accordance with the current engine load.

2. A device according to claim 1, further comprising engine condition detecting means for detecting a current engine driving condition, and second changing means for increasing said predetermined frequency when the current engine driving condition is a transient condition.

3. A device according to claim 1, further comprising fourth detecting means for detecting that an engine torque is deliberately controlled, and second changing means for increasing said predetermined frequency when the engine torque is deliberately controlled.

4. A device according to claim 1, further comprising engine condition detecting means for detecting a current engine driving condition, and stop means for stopping a determination by said misfire determining means, wherein said stop means stops a determination by said misfire determining means when the engine driving condition is a transient condition.

5. A device according to claim 4, wherein said transient condition is any one of a condition wherein an increase of fuel during a warming up of the engine is carried out, a condition that the time elapsed after the engine has started does not reach a predetermined time, a condition that the engine is rapidly accelerated or decelerated, and a condition that an ignition timing is delayed during the warming up of the engine.

6. A device according to claim 1, further comprising torque control detecting means for detecting that an engine torque is deliberately controlled, and stop means for stopping a determination by said misfire determining means, wherein said stop means stops a determination by said misfire determining means when the engine torque is deliberately controlled.

7. A device according to claim 6, wherein the engine torque is deliberately controlled, when any one of a shift in an automatic transmission is carried out, an auto drive for maintaining a vehicle speed set by a driver is carried out, a traction control is carried out, an increase of fuel is carried out to prevent a rapid drop of an engine speed when a pressure on an accelerator pedal is suddenly released, a reduction of fuel after a fuel cutting operation has been stopped is carried out to prevent a rapid torque change, at least one engine cylinder is stopped to obtain a good combustion in a low engine load driving condition, a fuel cutting operation is carried out, and the time elapsed after a fuel cutting operation has been stopped does not reach a predetermined time.

8. A device according to claim 1, further comprising overlap period control means for controlling a overlap period when intake and exhaust valves are opened simultaneously, overlap period changing means for changing said predetermined limit when the overlap period is made longer.

9. A device according to claim 8, further comprising temperature detecting means for detecting a current engine temperature, said overlap period changing means changing said predetermined limit, in accordance with a current engine temperature.

10. A device according to claim 1, wherein said first detection means comprises:

a rotor rotating in synchronization with the crankshaft and having a plurality of detectable elements equiangularly arranged around said rotor;

detecting means arranged to successively face said detectable elements and produce an output signal every time said detecting means faces each detectable element; and

engine speed calculating means for calculating said first and second engine speeds on a basis of said output signal.

11. A device according to claim 10, wherein said engine speed calculating means calculates said first and second engine speed from a time between a generation of output signals by said detecting means.

12. A device according to claim 10, wherein the time between the generation of the output signals of said detecting means is used as a representative value showing said engine speed.

13. A device according to claim 10, wherein said detectable elements are comprised of outer teeth formed on an outer circumference of the said rotor.

14. A device according to claim 10, wherein said detecting means is comprised of an electromagnetic pickup.

15. A device according to claim 1, further comprising revision means for revising said second engine speed to an engine speed of a normal functioning engine cylinder after determining that a misfire has occurred in a corresponding engine cylinder.

16. A device according to claim 1, wherein said second detection means further detect a current engine speed, said first changing means changing at least one of said predetermined limit and said predetermined frequency in accordance with the current engine load and the current engine speed.

17. A device according to claim 1, further comprising second stop means for stopping a determination by said misfire determining means when the current engine condition is a transient condition.

18. A device according to claim 17, wherein the transient condition is a condition wherein an amount of fuel is increased during warming up of the engine.

19. A device according to claim 17, wherein the transient condition is a condition wherein a predetermined time has not elapsed since the engine has been started.

20. A device according to claim 17, wherein the transient condition is a condition wherein the engine is rapidly accelerated.

21. A device according to claim 17, wherein the transient condition is a condition wherein the ignition timing is delayed during the warming up of the engine.

22. A device according to claim 1, further comprising revision means for revising said second engine speed to an engine speed of a properly functioning engine after determining that a misfire has occurred in a respective cylinder.

23. A device for determining a malfunction of a cylinder of an internal combustion engine including a plurality of cylinders, the device comprising:

first detection means for detecting a first engine speed at a predetermined first crank angle, wherein the first crank angle is within an initial portion of a power stroke of a cylinder, and a second engine speed at a predetermined second crank angle, wherein said second predetermined crank angle is within a latter portion of the power stroke of the same engine cylinder;

difference calculating means for calculating a difference between said first and second engine speeds;

misfire determining means for determining that a misfire has occurred in the engine cylinder in which the difference is smaller than a predetermined limit;

malfunction determining means for determining that a malfunction has occurred in an engine cylinder when a frequency at which said misfire determining means determines that a misfire has occurred in the particular cylinder is larger than a predetermined frequency;

second detection means for detecting a current engine driving condition; and

stop means for stopping a determination by said misfire determining means, wherein said stop means stops a determination by said misfire determining means when the engine driving condition is a transient condition.

24. A device according to claim 23, further comprising engine torque detecting means for detecting a condition in which an engine torque is deliberately controlled.

25. A device according to claim 24, wherein the engine torque is deliberately controlled when a condition exists which is selected from the group consisting of:

a shift in an automatic transmission;

an auto drive function for automatically maintaining a vehicle speed set by the driver is operating;

a traction control operation is being carried out;

an amount of fuel supplied to the engine is increased to prevent a rapid drop in engine speed when the pressure on the accelerator pedal is suddenly released;

an amount of fuel is reduced after a fuel cutting operation has been stopped;

at least one engine cylinder is inactivated in a low engine load condition;

a fuel cutting operation is in progress; and

when the time elapsed since the end of a fuel cutting operation has not reached a predetermined time.

26. A device according to claim 23, further comprising overlap period control means for controlling an overlap period wherein intake and exhaust valves are opened simultaneously and an overlap period changing means for changing said predetermined limit when the overlap period is lengthened.