Shoe having impact absorption means

• US 5,311,677 A
• Filed: 08/02/1991
• Issued: 05/17/1994
• Est. Priority Date: 08/02/1991
• Status: Expired due to Fees

• Current Assignee: Florsheim Group Incorporated
• Original Assignee: Interco, Inc. (Carlisle Cos., Inc.)
• Inventors: Riha, Thomas F., Nolting, Roy V., Mann, Ernest S., Paytuvi, Carlos B.
• Primary Examiner(s): Sewell, Paul T.
• Assistant Examiner(s): Cicconi, Beth Anne C.
• Application Number:
  US07/739,882
• Time in Patent Office: 1,019 Days
• Field of Search: 36/35 R, 36/30 R, 36/37, 36/12, 36/14, 36/19.5, 36/43, 36/44
• US Class Current: 36/107
• CPC Class Codes: A43B 13/40 with cushions
• CPC Class Codes: A43B 17/02 wedge-like or resilient
• CPC Class Codes: A43B 21/32 Resilient supports for the heel of the foot
• CPC Class Codes: A43B 7/142 situated under the medial arch, i.e. under the navicular or cuneiform bones
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone

Abstract

A shoe having an insole with a forepart of leather having the characteristics of upper leather and a back part of fiberboard. A sheet layer of foam material, such as microcellular polyurethane, is cemented to the lower surface of the forepart and a foam cushion, preferably molded of microcellular polyurethane, overlies the back part. The back part of the insole has an opening through it and the foam cushion has a central portion that projects downwardly through the opening thereby providing a thickened foam at the central portion to maximize cushioning at the area of the heel strike. The invention is incorporated in shoes of both the welt-type construction and the cement-type construction.

Claims

1. A shoe comprising:

an upper portion,

an insole joined to the upper portion, and

an outsole portion joined to the insole portion,

the insole portion have a forepart comprising a layer of shoe upper leather of a thickness in the range of at least 21/2 ounces and less than 5 ounces and a layer of foam material,

the forepart having a back margin,

the foam layer being located between the leather layer and the outsole and extending over substantially the entire area directly below the insole forepart of the shoe,

the insole portion having a back part comprising a layer of generally stiff material extending over the heel area of the shoe and having a front margin,

means for adhering the front margin of the back part to the back margin of the forepart thereby forming a composite insole having a forepart of upper leather within said range of thickness and a back part of generally stiff material,

an opening through the layer of stiff material in the central portion of the heel area, and

a foam cushion overlaying the back part of the insole and having a thickened central area projecting into and through the opening in the back part whereby the strike impact of the heel of a human foot wearing the shoe will be at the thickened central area.

2. The shoe of claim 1 wherein:

the layer of generally stiff material of the back part of the insole is fiberboard, the forepart of the insole having a rear margin bonded to said front margin.

3. The shoe of claim 1 wherein:

the thickness of the layer of generally stiff material of the back part of the insole is between about 4 iron and about 6 iron.

4. The shoe of claim 1 wherein:

the uncompressed thickness of the layer of foam material is between about 3/32 inch and 5/32 inch.

5. The shoe of claim 1 wherein:

the shoe is a cement construction.

6. The shoe of claim 1 wherein:

the shoe is a welt construction.

7. The shoe of claim 1 wherein:

the thickness of at least most of the foam cushion excluding the thickened central area, is between about 5/32 inch and 7/32 inch, and

the depth of the thickened central area projecting below the foam cushion is about the same as the thickness of the layer of stiff material.

8. The shoe of claim 1 wherein:

the foam cushion is molded microcellular polyurethane.

9. A method of making a shoe comprising the steps of:

providing an insole having a forepart and a back part wherein the forepart is of upper leather the thickness of which is between about two ounces and five ounces and the back part is of a material stiffer than that of the forepart,

adhering a rear margin of the forepart to a front margin of the back part,

providing a hole through the back part opening through the top and bottom surface thereof,

forming a foam cushion having a generally flat central projection sized to fit through the hole and having a depth substantially equal to the depth of the hole between the top and bottom surfaces of the back part,

locating the foam cushion over the back part with the central projection directed downwardly through the hole,

securing the foam cushion to the insole in the located position,

drawing an upper over a last and adhering a lasting allowance of the upper to a peripheral area of the insole,

locating a sheet of foam within the area of the forepart and adhering the sheet of foam to the insole,

and adhering an outsole and heel to the insole.

10. The method of claim 9 wherein:

the insole includes a downwardly projecting rib around a peripheral margin of its forepart,

and the locating step includes locating the sheet of foam within the boundary defined by the rib.

11. The method of claim 9 wherein the foam cushion is molded microcellular polyurethane.