Piezo ultrasonic and electrosurgical handpiece

• US 5,312,329 A
• Filed: 04/07/1993
• Issued: 05/17/1994
• Est. Priority Date: 04/07/1993
• Status: Expired due to Term

• Current Assignee: Integra Lifesciences Corporation (Integra LifeSciences Holdings Corporation)
• Original Assignee: Valleylab Inc. (Medtronic Plc)
• Inventors: Jeffrey-Coker, Bandele, Reschke, Arlan J., Olichney, Michael, Rose, Emery S., Page, Jon P., Stoddard, Robert B., Beaty, Michael A.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): Rafa, Michael
• Application Number:
  US08/044,430
• Time in Patent Office: 405 Days
• Field of Search: 604/22, 606/169-171, 606/38, 606/40, 128/24 AA
• US Class Current: 604/22
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2217/005 with suction drainage system

Abstract

An ultrasonic and electrosurgical handpiece housing has an axis, a distal end, a proximal end and a passage defined by an inside wall. A piezo stack has elements carried along a plane generally transverse to the axis. A retainer for the elements has distal, intermediate and proximal portions. The distal portion has a fastener; the proximal portion has a threaded shoulder bolt. The stack about the shoulder has an energy input and a reference output positioned axially apart from one another. An insulating sleeve about the bolt is between central openings of the elements and the bolt. A pair of insulators about the bolt has the stack therebetween; one insulator is between the plane and the stack and the other is near the threads. The intermediate portion attaches to the housing at the plane with decoupling and sealing. An irrigation channel conveys fluid. The drive energy input, the feedback signal and the reference outputs are insulated by the sleeve and pair from the bolt. A washer against the insulator and about the threads applies axial but not torsion to the insulator when a clamping nut on the threads holds components on the bolt. The clamping nut is in circuit with electrosurgical energy as the reference return for electrosurgery. A tool fastens to a connector for transmitting axial vibrations in the form of a predefined stroke at a tip thereof.

Claims

1. A piezo ultrasonic and electrosurgical handpiece comprising:

a housing being elongated along its axis and having a distal end and a proximal end and a passage therethrough;

a piezo transducer having a plurality of elements supported within the housing and mounted along a plane generally transverse to the axis of the housing and the passage therealong;

a retainer for the piezo elements, the retainer having a distal portion, intermediate portion and a proximal portion, the distal portion having a fastener positioned near the distal end of the housing, the proximal portion having an extended mandrel in the form of a shoulder bolt with proximally disposed threads, the intermediate portion attached to the housing with provisions for locating the retainer axial with respect thereto with decoupling therebetween;

the piezo elements and a feedback crystal arranged in a stack of components, each component having a centrally located hole and an energy input and a reference output positioned axially apart from one another, the stack assembled on the shoulder bolt and positioned with the holes thereabout;

an insulating sleeve disposed about the shoulder and sandwiched between the central openings of the stack and the shoulder of the bolt;

a pair of insulators disposed about the retainer with the stack positioned between the insulators as a sandwich, one of the pair of insulators between the plane and the stack and the other insulator adjacent the threads and against the stack so an ultrasonic drive energy connected in circuit with the energy input of the elements, feedback signal and reference output in the stack are insulated by the sleeve and pair from the shoulder bolt;

a washer located against the insulator and about the threads in position to apply axial but not torsional loads on the insulator and stack therebeneath;

a clamping nut proximally located on the threads to hold the washer axially against the components on the shoulder bolt, the clamping nut including means for receiving an electrical source of electrosurgical energy, and

electrical connections to the stack isolated from the clamping nut, the electrical connections including means for driving piezo elements, for receiving current flow through the piezo elements and for transmitting signals from the feedback crystal to cause controlled axial reciprocatory motion to be transmitted to the distal end of the retainer for conveyance to the fastener thereat and the plane of the retainer arranged at a node point of the axial reciprocatory motion.

2. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein a tool is connected to the fastener with complimentary connector and is held thereto for transmitting axial vibrations in the form of a predefined stroke therealong to a tip thereof.

3. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein the tool has an axis which is aligned with the axis of the retainer for the stack.

4. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein the housing passage has an inside wall and the retainer includes sealing provisions with respect to the inside wall of the housing, the retainer has an axial passageway therethrough allowing fluid flow to pass without fluid communicating with the electrical connections or the stack.

5. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein the fastener connects to a hollow tubular tool and having a bore therethrough located along an axis thereof, the bore in fluid communication with an axial passageway through the retainer.

6. The piezo ultrasonic and electrosurgical handpiece of claim 5 wherein an irrigation channel is provided within the housing and is segregated from the stack for conveying irrigation fluid at the distal end of the housing.

7. The piezo ultrasonic and electrosurgical handpiece of claim 6 wherein a flue conjugates with the distal end of the housing with the irrigation channel in fluid communication with the flue which is supported about the distal end of the housing concentric with respect to the tool for permitting irrigation fluid to pass within an annular space around the tool but inside of the flue to transmit fluid to the tool end away from the housing.

8. The piezo ultrasonic and electrosurgical handpiece of claim 7 wherein the passageway through the retainer is connected to a vacuum source to provide suction at the tool end.

10. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein washer is adapted to be held against twisting during tightening of the clamping nut to an axial preload that stretches the shoulder bolt so the stack is held under a predetermined compression.

11. The piezo ultrasonic and electrosurgical handpiece of claim 2 wherein a voltage potential between the feedback signal and the reference output is indicative of the particular feedback crystal in the handpiece and an adjustable resistance located in series with the feedback signal may be calibrated to a preset value so that the stack can be used with any source of ultrasonic energy.

12. The piezo ultrasonic and electrosurgical handpiece of claim 11 wherein the tool selected is interchangeable with other tools of different lengths and configurations and the adjustable resistance is capable of calibrating for those different tools so the stack and source of energy accommodate the tools and the stroke at the tip of the tool is uniform.

13. The piezo ultrasonic and electrosurgical handpiece of claim 2 wherein the stack acts as a capacitor and bleed resistors are connected in parallel across and in circuit with the energy input of the elements, feedback signal and reference output, respectively to provide electrical discharge.

14. The piezo ultrasonic and electrosurgical handpiece of claim 2 wherein controls are provided on an outside surface of the housing for controlling electrosurgical energy, ultrasonic drive energy, and irrigation.

15. The piezo ultrasonic and electrosurgical handpiece of claim 14 wherein the energy input of the elements, feedback signal and reference output are supplied to the handpiece by an insulated three wire ribbon cable with reference output amid the energy input and feedback output.

16. The piezo ultrasonic and electrosurgical handpiece of claim 15 wherein the insulated three wire ribbon cable has a strain relief for where it is connected to a connector block for removable attachment to an ultrasonic generator and the wires terminate at the connector block, a first slotted keeper for retaining a serpentine length of ribbon cable and a second keeper for retaining the first keeper.

17. The piezo ultrasonic and electrosurgical handpiece of claim 16 wherein the connector block to terminate the wires in circuit with the controls, with the ultrasonic drive energy, with the reference output and feedback signal is connected to an ultrasonic generator and an electrosurgical generator by a cable from the connector block to the electrosurgical generator when the connector block is plugged into a receiving terminal on the ultrasonic generator.

18. The piezo ultrasonic and electrosurgical handpiece of claim 1 wherein a manifold interconnects with the proximal end and a floating fitting disposed therebetween permits movement of the fitting to center and seal fluid flow to the irrigation channel.

9. The piezo ultrasonic and electrosurgical handpiece 1 wherein the juncture between the tool and the fastener is at an angle such that the axis of the passage through the retainer and an axis of the tool are at an obtuse angle.

19. A piezo ultrasonic and electrosurgical handpiece comprising:

a housing being elongated along its axis and having a distal end and a proximal end and a passage therethrough, the housing passage has an inside wall;

a piezo transducer having a plurality of elements supported within the housing and mounted along a plane generally transverse to the axis of the housing and the passage therealong;

a retainer for the piezo elements, the retainer having a distal portion, intermediate portion and a proximal portion, the distal portion having a fastener positioned near the distal end of the housing, the proximal portion having an extended mandrel in the form of a shoulder bolt with proximally disposed threads, the intermediate portion attached to the housing with provisions for locating the retainer axial with respect thereto with decoupling therebetween, the retainer includes sealing provisions with respect to the inside wall of the housing;

an irrigation channel within the housing and segregated from the stack for conveying irrigation fluid at the distal end of the housing;

the piezo elements and a feedback crystal arranged in a stack of components, each component having a centrally located hole and an energy input and a reference output positioned axially apart from one another, the stack assembled on the shoulder bolt and positioned with the holes thereabout;

an insulating sleeve disposed about the shoulder and sandwiched between the central openings of the stack and the shoulder of the bolt;

a pair of insulators disposed about the retainer with the stack positioned between the insulators as a sandwich, one of the pair of insulators between the plane and the stack and the other insulator adjacent the threads and against the stack so an ultrasonic drive energy connected in circuit with the energy input of the elements, feedback signal and reference output in the stack are insulated by the sleeve and pair from the shoulder bolt;

a washer located against the insulator and about the threads in position to apply axial but not torsional loads on the insulator and stack therebeneath;

a clamping nut proximally located on the threads to hold the washer axially against the components on the shoulder bolt, the clamping nut including means for receiving an electrical source of electrosurgical energy, and

electrical connections to the stack, the electrical connections including means for driving piezo elements, for receiving current flow through the piezo elements and for transmitting signals from the feedback crystal to cause controlled axial reciprocatory motion to be transmitted to the distal end of the retainer for conveyance to the fastener thereat and the plane of the retainer arranged at a node point of the axial reciprocatory motion and a tool is connected to the fastener with complimentary connector and is held thereto for transmitting axial vibrations in the form of a predefined stroke therealong to a tip thereof, the fastener connects to a hollow tubular tool and having a bore therethrough located along an axis thereof, the bore in fluid communication with an axial passageway through the retainer having a passageway therethrough allowing fluid flow to pass without fluid communicating with the electrical connections or the stack.

20. The piezo ultrasonic and electrosurgical handpiece of claim 19 wherein a flue conjugates with the distal end of the housing with the irrigation channel in fluid communication with the flue which is supported about the distal end of the housing concentric with respect to the tool for permitting irrigation fluid to pass within an annular space around the tool but inside of the flue to transmit fluid to the tool end away from the housing.

21. The piezo ultrasonic and electrosurgical handpiece of claim 20 wherein the passageway through the retainer is connected to a vacuum source to provide suction at the tool end.

23. The piezo ultrasonic and electrosurgical handpiece of claim 19 wherein a voltage potential between the feedback signal and the reference output is indicative of the particular feedback crystal in the handpiece and an adjustable resistance located in series with the feedback signal may be calibrated to a preset valve so that the stack can be used with any source of ultrasonic energy.

24. The piezo ultrasonic and electrosurgical handpiece of claim 23 wherein the tool selected is interchangeable with other tools of different lengths and configurations and the adjustable resistance is capable of calibrating for those different tools so the stack and source of energy accommodate the tools and the stroke at the tip of the tool is uniform.

25. The piezo ultrasonic and electrosurgical handpiece of claim 19 wherein controls are provided on an outside surface of the housing for controlling electrosurgical energy, ultrasonic drive energy, and irrigation.

26. The piezo ultrasonic and electrosurgical handpiece of claim 25 wherein the energy input of the elements, feedback signal and reference output are supplied to the handpiece by an insulated three wire ribbon cable with reference output amid the energy input and feedback output.

22. The piezo ultrasonic and electrosurgical handpiece 19 wherein the juncture between the tool and the fastener is at an angle such that the axis of the passage through the retainer and an axis of the tool are at an obtuse angle.